Patents by Inventor Neil W. Dunchus

Neil W. Dunchus has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11840621
    Abstract: A method of making a homogeneous mixture comprising a liquid hydrocarbylsulfonic acid and a polyolefin, the method comprising multiple stages of adding, mixing, and monitoring of temperature of the ingredients. The method enables making embodiments of the homogeneous mixture having more than 3 weight percent of the liquid hydrocarbylsulfonic acid incorporated into the polyolefin and prevents fouling of the mixer device.
    Type: Grant
    Filed: June 22, 2020
    Date of Patent: December 12, 2023
    Assignee: DOW GLOBAL TECHNOLOGIES LLC
    Inventors: Qian Gou, Neil W. Dunchus, Dachao Li, Michael J. Parker
  • Publication number: 20230191660
    Abstract: Rheology-modified, additive-containing ethylenic polymer compositions are prepared in a continuously operated extruder comprising first, second and third zones by a process comprising the steps of: mixing in the second zone of the extruder an ethylenic polymer and a high-temperature decomposing peroxide at a temperature such that the half-life of the peroxide is equal to or greater than (?) one minute and for a sufficient period of time to modify the rheology of the ethylenic polymer to produce a rheology-modified, melted ethylenic polymer for transfer to the third zone of the extruder; and adding to the third zone one or more additives to the rheology-modified, melted ethylenic polymer to produce the rheology-modified, additive-containing ethylenic polymer.
    Type: Application
    Filed: February 21, 2023
    Publication date: June 22, 2023
    Inventors: Qian Gou, Neil W. Dunchus, Bharat I. Chaudhary
  • Patent number: 11613045
    Abstract: Rheology-modified, additive-containing ethylenic polymer compositions are prepared in a continuously operated extruder comprising first, second and third zones by a process comprising the steps of: mixing in the second zone of the extruder an ethylenic polymer and a high-temperature decomposing peroxide at a temperature such that the half-life of the peroxide is equal to or greater than one minute and for a sufficient period of time to modify the rheology of the ethylenic polymer to produce a rheology-modified, melted ethylenic polymer for transfer to the third zone of the extruder; and adding to the third zone one or more additives to the rheology-modified, melted ethylenic polymer to produce the rheology-modified, additive-containing ethylenic polymer.
    Type: Grant
    Filed: August 27, 2018
    Date of Patent: March 28, 2023
    Assignee: Dow Global Technologies LLC
    Inventors: Qian Gou, Neil W. Dunchus, Bharat I. Chaudhary
  • Publication number: 20220282047
    Abstract: A method of making a homogeneous mixture of polyolefin solids and an organic peroxide without melting the polyolefin solids during the making. The method comprises applying acoustic energy at a frequency of from 20 to 100 hertz to a heterogeneous mixture comprising the polyolefin solids and the organic peroxide for a period of time sufficient to substantially intermix the polyolefin solids and the organic peroxide together while maintaining temperature of the heterogeneous mixture below the melting temperature of the polyolefin solids, thereby making the homogeneous mixture without melting the polyolefin solids.
    Type: Application
    Filed: August 26, 2020
    Publication date: September 8, 2022
    Inventors: Saurav S. Sengupta, Timothy J. Person, Paul J. Caronia, Neil W. Dunchus
  • Publication number: 20220259404
    Abstract: A method of making a homogeneous mixture comprising a liquid hydrocarbylsulfonic acid and a polyolefin, the method comprising multiple stages of adding, mixing, and monitoring of temperature of the ingredients. The method enables making embodiments of the homogeneous mixture having more than 3 weight percent of the liquid hydrocarbylsulfonic acid incorporated into the polyolefin and prevents fouling of the mixer device.
    Type: Application
    Filed: June 22, 2020
    Publication date: August 18, 2022
    Inventors: Qian Gou, Neil W. Dunchus, Dachao Li, Michael J. Parker
  • Publication number: 20200189166
    Abstract: Rheology-modified, additive-containing ethylenic polymer compositions are prepared in a continuously operated extruder comprising first, second and third zones by a process comprising the steps of: mixing in the second zone of the extruder an ethylenic polymer and a high-temperature decomposing peroxide at a temperature such that the half-life of the peroxide is equal to or greater than one minute and for a sufficient period of time to modify the rheology of the ethylenic polymer to produce a rheology-modified, melted ethylenic polymer for transfer to the third zone of the extruder; and adding to the third zone one or more additives to the rheology-modified, melted ethylenic polymer to produce the rheology-modified, additive-containing ethylenic polymer.
    Type: Application
    Filed: August 27, 2018
    Publication date: June 18, 2020
    Inventors: Qian Gou, Neil W. Dunchus, Bharat I. Chaudhary
  • Patent number: 10577482
    Abstract: A peroxide-crosslinkable composition comprising: (A) A peroxide-crosslinkable polymer, e.g., a polyethylene; (B) A nitrogenous base, e.g., a low molecular weight, or low melting, or liquid nitrogenous base such as triallyl cyanurate (TAC); and (C) One or more antioxidants (AO), e.g., distearylthiodipropionate (DSTDP). The composition is useful in the manufacture of insulation sheaths for high and extra high voltage wire and cable.
    Type: Grant
    Filed: October 11, 2018
    Date of Patent: March 3, 2020
    Assignee: Dow Global Technologies LLC
    Inventors: Manish Talreja, Jeffrey M. Cogen, Gerrit Groot-Enzerink, Timothy J. Person, Neil W. Dunchus, Gary W. Buckler, Gabriele Goethel, Saurav S. Sengupta, Antoni Adamczyk
  • Patent number: 10513625
    Abstract: Cross-linkable polymeric compositions comprising an ethylene-based polymer, an organic peroxide, an optional cross-linking coagent, and an antioxidant. Such cross-linkable polymeric compositions are prepared by imbibing at least a portion of the organic peroxide, the optional cross-linking coagent, and the antioxidant into the ethylene-based polymer. Such cross-linkable polymeric compositions can be employed in forming coated conductors.
    Type: Grant
    Filed: December 29, 2012
    Date of Patent: December 24, 2019
    Assignee: Dow Global Technologies LLC
    Inventors: Yabin Sun, Timothy J. Person, Jeffrey M. Cogen, Neil W. Dunchus, Hao Ming Tu
  • Patent number: 10221298
    Abstract: The process for making extra high voltage cable insulation is improved by using a composition comprising in weight percent based on the weight of the composition: (A) 95 to 99.9% of an ethylene-based polymer; (B) 0.2 to 2.5% peroxide; (C) 0.01 to 0.5% of a sulfur-containing first antioxidant having at least one —S(CH2)2CO2R group, wherein R is C6 to C20 alkyl; (D) 0.001 to 0.009%) of a sulfur-containing second antioxidant that does not contain a —S(CH2)2CO2R group, wherein R is a C6 to C20 alkyl; (E) Optionally, an organic nitrogenous base; and (F) Optionally, a phenolic third antioxidant that does not contain a —S(CH2)2CO2R group, wherein R is a C6 to C20 alkyl.
    Type: Grant
    Filed: May 25, 2016
    Date of Patent: March 5, 2019
    Assignee: Dow Global Technologies LLC
    Inventors: Jeffrey M. Cogen, Manish Talreja, Timothy J. Person, Raghunath Roy, Thomas H. Peterson, Jessica D. Drazba, Neil W. Dunchus, Gerrit Groot-Enzerink
  • Patent number: 10221299
    Abstract: A peroxide-crosslinkable composition comprising: (A) A peroxide-crosslinkable polymer, e.g., a polyethylene; (B) A nitrogenous base, e.g., a low molecular weight, or low melting, or liquid nitrogenous base such as triallyl cyanurate (TAC); and (C) One or more antioxidants (AO), e.g., distearylthiodipropionate (DSTDP). The composition is useful in the manufacture of insulation sheaths for high and extra high voltage wire and cable.
    Type: Grant
    Filed: July 28, 2017
    Date of Patent: March 5, 2019
    Assignee: Dow Global Technologies LLC
    Inventors: Manish Talreja, Jeffrey M. Cogen, Gerrit Groot-Enzerink, Timothy J. Person, Neil W. Dunchus, Gary W. Buckler, Gabriele Goethel, Saurav S. Sengupta, Antoni Adamczyk
  • Publication number: 20190040231
    Abstract: A peroxide-crosslinkable composition comprising: (A) A peroxide-crosslinkable polymer, e.g., a polyethylene; (B) A nitrogenous base, e.g., a low molecular weight, or low melting, or liquid nitrogenous base such as triallyl cyanurate (TAC); and (C) One or more antioxidants (AO), e.g., distearylthiodipropionate (DSTDP). The composition is useful in the manufacture of insulation sheaths for high and extra high voltage wire and cable.
    Type: Application
    Filed: October 11, 2018
    Publication date: February 7, 2019
    Inventors: Manish Talreja, Jeffrey M. Cogen, Gerrit Groot-Enzerink, Timothy J. Person, Neil W. Dunchus, Gary W. Buckler, Gabriele Goethel, Saurav S. Sengupta, Antoni Adamczyk
  • Patent number: 10093788
    Abstract: The process for making extra high voltage cable insulation is improved by using a composition comprising in weight percent based on the weight of the composition: (A) 95 to 99.9% of an ethylene-based polymer; (B) 0.2 to 2.5% peroxide; (C) 0.01 NI to 0.5% of a sulfur-containing first antioxidant having at least one —S(CH2)2CO2R group, wherein R is a C6 to C20 alkyl; (D) 0.001 to 0.009%) of a phosphorus-containing second antioxidant that does not contain a —S(CH2)2C02R group, wherein R is a C6 to C20 alkyl; (E) Optionally, an organic nitrogenous base; and (F) Optionally, a phenolic third antioxidant that does not contain a —S(CH2)2C02R group, wherein R is a C6 to C20 alkyl.
    Type: Grant
    Filed: May 25, 2016
    Date of Patent: October 9, 2018
    Assignee: Dow Global Technologies LLC
    Inventors: Jeffrey M. Cogen, Manish Talreja, Timothy J. Person, Raghunath Roy, Thomas H. Peterson, Jessica D. Drazba, Neil W. Dunchus, Gerrit Groot-Enzerink
  • Publication number: 20180215900
    Abstract: The process for making extra high voltage cable insulation is improved by using a composition comprising in weight percent based on the weight of the composition: (A) 95 to 99.9% of an ethylene-based polymer; (B) 0.2 to 2.5% peroxide; (C) 0.01 to 0.5% of a sulfur-containing first antioxidant having at least one —S(CH2)2C02R group, wherein R is C6 to C20 alkyl; (D) 0.001 to 0.009%) of a sulfur-containing second antioxidant that does not contain a —S(CH2)2C02R group, wherein R is a C6 to C20 alkyl; (E) Optionally, an organic nitrogenous base; and (F) Optionally, a phenolic third antioxidant that does not contain a —S(CH2)2C02R group, wherein R is a C6 to C20 alkyl.
    Type: Application
    Filed: May 25, 2016
    Publication date: August 2, 2018
    Applicant: Dow Global Technologies LLC
    Inventors: Jeffrey M. Cogen, Manish Talreja, Timothy J. Person, Raghunath Roy, Thomas H. Peterson, Jessica D. Drazba, Neil W. Dunchus, Gerrit Groot-Enzerink
  • Publication number: 20180215899
    Abstract: The process for making extra high voltage cable insulation is improved by using a composition comprising in weight percent based on the weight of the composition: (A) 95 to 99.9% of an ethylene-based polymer; (B) 0.2 to 2.5% peroxide; (C) 0.01 NI to 0.5% of a sulfur-containing first antioxidant having at least one —S(CH2)2CO2R group, wherein R is a C6 to C20 alkyl; (D) 0.001 to 0.009%) of a phosphorus-containing second antioxidant that does not contain a —S(CH2)2C02R group, wherein R is a C6 to C20 alkyl; (E) Optionally, an organic nitrogenous base; and (F) Optionally, a phenolic third antioxidant that does not contain a —S(CH2)2C02R group, wherein R is a C6 to C20 alkyl.
    Type: Application
    Filed: May 25, 2016
    Publication date: August 2, 2018
    Applicant: Dow Global Technologies LLC
    Inventors: Jeffrey M. Cogen, Manish Talreja, Timothy J. Person, Raghunath Roy, Thomas H. Peterson, Jessica D. Drazba, Neil W. Dunchus, Gerrit Groot-Enzerink
  • Publication number: 20170327666
    Abstract: A peroxide-crosslinkable composition comprising: (A) A peroxide-crosslinkable polymer, e.g., a polyethylene; (B) A nitrogenous base, e.g., a low molecular weight, or low melting, or liquid nitrogenous base such as triallyl cyanurate (TAC); and (C) One or more antioxidants (AO), e.g., distearylthiodipropionate (DSTDP). The composition is useful in the manufacture of insulation sheaths for high and extra high voltage wire and cable.
    Type: Application
    Filed: July 28, 2017
    Publication date: November 16, 2017
    Inventors: Manish Talreja, Jeffrey M. Cogen, Gerrit Groot-Enzernik, Timothy J. Person, Neil W. Dunchus, Gary W. Buckler, Gabriele Goethel, Saurav S. Sengupta, Antoni Adamczyk
  • Patent number: 9745447
    Abstract: A peroxide-crosslinkable composition comprising: (A) A peroxide-crosslinkable polymer, e.g., a polyethylene; (B) A nitrogenous base, e.g., a low molecular weight, or low melting, or liquid nitrogenous base such as triallyl cyanurate (TAC); and (C) One or more antioxidants (AO), e.g., distearylthiodipropionate (DSTDP). The composition is useful in the manufacture of insulation sheaths for high and extra high voltage wire and cable.
    Type: Grant
    Filed: September 8, 2014
    Date of Patent: August 29, 2017
    Assignee: Dow Global Technologies LLC
    Inventors: Manish Talreja, Jeffrey M. Cogen, Gerrit Groot-en-Zernik, Timothy J. Person, Neil W. Dunchus, Gary W. Buckler, Gabriele Goethel, Saurav S. Sengupta, Antoni Adamczyk
  • Patent number: 9595365
    Abstract: Crosslinkable, semiconductive, peroxide-free thermoplastic compositions having a stable volume resistivity of less than 1000 ohm-cm comprise, based on the weight of the composition: A. 60-90 wt % silane-functionalized polyethylene; B. 0.5-20 wt % organopolysiloxane containing two or more functional end groups; C. 10-20 wt % high conductivity carbon black, e.g., a carbon black having an average particle size of 50 nm or less, a surface area (BET) of 700-1250 m2/g, and an oil absorption (DBP) of 300-500 ml/100 g; and D. 0.05-0.2 wt % crosslinking catalyst.
    Type: Grant
    Filed: January 29, 2013
    Date of Patent: March 14, 2017
    Assignee: Dow Global Technologies LLC
    Inventors: Mohamed Esseghir, Jeffrey M. Cogen, Saurav S. Sengupta, Neil W. Dunchus
  • Publication number: 20160208079
    Abstract: A peroxide-crosslinkable composition comprising: (A) A peroxide-crosslinkable polymer, e.g., a polyethylene; (B) A nitrogenous base, e.g., a low molecular weight, or low melting, or liquid nitrogenous base such as triallyl cyanurate (TAC); and (C) One or more antioxidants (AO), e.g., distearylthiodipropionate (DSTDP). The composition is useful in the manufacture of insulation sheaths for high and extra high voltage wire and cable.
    Type: Application
    Filed: September 8, 2014
    Publication date: July 21, 2016
    Inventors: Manish Talreja, Jeffrey M. Cogen, Gerrit Groot-en-Zernik, Timothy J. Person, Neil W. Dunchus, Gary W. Buckler, Grabriele Goethel, Saurav S. Sangupta, Antoni Adamczyk
  • Patent number: 9278473
    Abstract: Embodiments of the present disclosure include an extruder screw, (200-1, 200-2) an extruder screw system (254) having a least one of a first extruder screw (200-1, 200-2) and at least one of a second extruder screw, (200-1, 200-2) an extruder system (250) having the extruder screw system (254), a continuous process for the production of an aqueous dispersion using the extruder system, and an aqueous dispersion formed by the process.
    Type: Grant
    Filed: November 19, 2010
    Date of Patent: March 8, 2016
    Assignee: Union Carbide Chemicals & Plastics Technology LLC
    Inventors: Anthony C. Neubauer, Neil W. Dunchus
  • Patent number: 9187629
    Abstract: Thiobis phenolic antioxidants are efficiently dry or melt blended with a tree-resistant, crosslinkable polyethylene by first forming a blend, preferably a dry blend, of the antioxidant with a polyalkylene glycol (PAG), and then mixing the blend with the polyethylene. The incorporation of thiobis phenolic antioxidant and PAG blend into polyethylene provides the PE with high oxidative induction time (OIT) which is a measure of the oxidative stability of the PE.
    Type: Grant
    Filed: January 21, 2014
    Date of Patent: November 17, 2015
    Assignee: Union Carbide Chemicals & Plastics Technology LLC
    Inventors: Antoni Adamczyk, Daniel Emley, Neil W. Dunchus, Jeffrey M. Cogen, Susan Song