Patents by Inventor Nelson Felix

Nelson Felix has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11804401
    Abstract: One or more embodiments described herein include systems, and/or methods that facilitate fabrication of a semiconductor device using a spacer lithography-etch process. According to an embodiment, a method can comprise performing a first lithography exposure and etch over a first layer of a semiconductor device, where the first lithography exposure and etch comprises forming one or more mandrels on a first region of a second layer by employing a first photoresist layer. The method can further comprise forming one or more spacers on a sidewall of the one or more mandrels and covering a second region of the second layer, where the second region is adjacent to the one or more mandrels. The method can further comprise forming a cut over a third region of the second layer and filling the third region with first material.
    Type: Grant
    Filed: September 24, 2021
    Date of Patent: October 31, 2023
    Assignee: International Business Machines Corporation
    Inventors: Nelson Felix, Ekmini Anuja De Silva, Luciana Meli Thompson, Yann Mignot
  • Publication number: 20230343593
    Abstract: Various embodiments herein relate to methods, apparatus, and systems that utilize a multi-layer hardmask in the context of patterning a semiconductor substrate using extreme ultraviolet photoresist. The multi-layer hardmask includes (1) an upper layer that includes a metal-containing material such as a metal oxide, a metal nitride, or a metal oxynitride, and (2) a lower layer that includes an inorganic dielectric silicon-containing material. Together, these layers of the multi-layer hardmask provide excellent etch selectivity and reduce formation of defects such as microbridges and line breaks. Certain embodiments relate to deposition of the multi-layer hardmask. Other embodiments relate to etching of the multi-layer hardmask. Some embodiments involve both deposition and etching of the multi-layer hardmask.
    Type: Application
    Filed: February 23, 2021
    Publication date: October 26, 2023
    Inventors: Bhaskar NAGABHIRAVA, Phillip FRIDDLE, Ekimini Anuja DE SILVA, Jennifer CHURCH, Dominik METZLER, Nelson FELIX
  • Publication number: 20230275141
    Abstract: A technique relates to a semiconductor device. A first epitaxial material is formed under a bottom surface of a set of fins, the first epitaxial material being under fin channel regions of the set of fins. A second epitaxial material is formed adjacent to the first epitaxial material and remote from the fin channel regions, a combination of the first epitaxial material and the second epitaxial material forming a bottom source or drain (source/drain) layer. A top source/drain layer is formed on an upper portion of the set of fins, gate material being disposed around the set of fins between the top source/drain layer and the bottom source/drain layer.
    Type: Application
    Filed: May 10, 2023
    Publication date: August 31, 2023
    Inventors: Tao Li, Indira Seshadri, Nelson Felix, Eric Miller
  • Patent number: 11699592
    Abstract: An initial semiconductor structure includes an underlying substrate, a hard mask stack, an organic planarization layer (OPL), a first complementary material, and a patterned photoresist layer patterned into a plurality of photoresist pillars defining a plurality of photoresist trenches. The first material is partially etched inward of the trenches, to provide trench regions, and the photoresist is removed. The trench regions are filled with a second complementary material, preferentially etchable with respect to the first material. A polymer brush is grafted on the second material but not the first material, to form polymer brush regions with intermediate regions not covered by the brush. The first material is anisotropically etched the at the intermediate regions but not the brush regions. The OPL is etched inward of the intermediate regions, to provide a plurality of OPL pillars defining a plurality of OPL trenches inverted with respect to the photoresist pillars.
    Type: Grant
    Filed: September 6, 2021
    Date of Patent: July 11, 2023
    Assignee: International Business Machines Corporation
    Inventors: Nelson Felix, Ekmini Anuja De Silva, Praveen Joseph, Ashim Dutta
  • Patent number: 11695059
    Abstract: A technique relates to a semiconductor device. A first epitaxial material is formed under a bottom surface of a set of fins, the first epitaxial material being under fin channel regions of the set of fins. A second epitaxial material is formed adjacent to the first epitaxial material and remote from the fin channel regions, a combination of the first epitaxial material and the second epitaxial material forming a bottom source or drain (source/drain) layer. A top source/drain layer is formed on an upper portion of the set of fins, gate material being disposed around the set of fins between the top source/drain layer and the bottom source/drain layer.
    Type: Grant
    Filed: November 4, 2021
    Date of Patent: July 4, 2023
    Assignee: International Business Machines Corporation
    Inventors: Tao Li, Indira Seshadri, Nelson Felix, Eric Miller
  • Patent number: 11682558
    Abstract: A semiconductor structure includes a set of mandrel lines and a set of non-mandrel lines disposed on a hardmask in an alternating pattern. Spacers are disposed between adjacent mandrel lines and non-mandrel lines. The spacers include a composition which exhibits an etch rate greater than an etch rate of the mandrel lines and the non-mandrel lines.
    Type: Grant
    Filed: September 22, 2021
    Date of Patent: June 20, 2023
    Assignee: International Business Machines Corporation
    Inventors: Chi-Chun Liu, Ashim Dutta, Nelson Felix, Ekmini Anuja De Silva
  • Patent number: 11681213
    Abstract: Techniques for EUV resist pattern transfer using a graded hardmask are provided. In one aspect, a method of patterning is provided. The method includes: forming a graded hardmask on a device stack; depositing a resist onto the graded hardmask; patterning the resist to form a pattern in the resist having at least one feature; modifying at least one surface region to increase an etch rate of the graded hardmask; transferring the pattern from the resist to the graded hardmask; and transferring the pattern from the graded hardmask to at least one underlying layer of the device stack. A device structure formed by the patterning method is also provided.
    Type: Grant
    Filed: February 21, 2019
    Date of Patent: June 20, 2023
    Assignee: International Business Machines Corporation
    Inventors: Nelson Felix, Luciana Meli Thompson, Ashim Dutta, Ekmini A. De Silva
  • Publication number: 20230178437
    Abstract: Embodiments of the invention are directed to a method of fabricating an integrated circuit (IC). The method includes performing fabrication operations to form transistors on a substrate. The fabrication operations include forming a sacrificial metal gate and forming a shared non-sacrificial metal gate. The sacrificial metal gate is recessed to form a sacrificial metal gate, and the shared non-sacrificial metal gate is recessed to form a recessed shared non-sacrificial metal gate. A pattern is formed over the sacrificial metal gate and the recessed shared non-sacrificial metal gate. The pattern defines a single diffusion break footprint over a top surface of the sacrificial metal gate, along with a gate-cut footprint over a central region of a top surface of the recessed shared non-sacrificial metal gate.
    Type: Application
    Filed: December 8, 2021
    Publication date: June 8, 2023
    Inventors: Ruilong Xie, Balasubramanian S. Pranatharthiharan, Stuart Sieg, Nelson Felix, Veeraraghavan S. Basker
  • Publication number: 20230170348
    Abstract: Embodiments of the invention include a dielectric reflow technique for boundary control in which a first layer is deposited on a first transistor region and a second transistor region, the first and second transistor regions being adjacent. A dielectric layer is formed to protect the second transistor region such that the first transistor region is exposed, the dielectric layer bounded at a first location. In response to removing a portion of the first layer on the first transistor region, the dielectric layer protecting the second transistor region is reflowed such that at least a reflowed portion of the dielectric layer extends beyond the first location.
    Type: Application
    Filed: November 30, 2021
    Publication date: June 1, 2023
    Inventors: Jing Guo, Ekmini Anuja De Silva, Nicolas Loubet, Indira Seshadri, RUQIANG BAO, NELSON FELIX
  • Publication number: 20230096938
    Abstract: A semiconductor structure includes a set of mandrel lines and a set of non-mandrel lines disposed on a hardmask in an alternating pattern. Spacers are disposed between adjacent mandrel lines and non-mandrel lines. The spacers include a composition which exhibits an etch rate greater than an etch rate of the mandrel lines and the non-mandrel lines.
    Type: Application
    Filed: September 22, 2021
    Publication date: March 30, 2023
    Inventors: Chi-Chun Liu, Ashim Dutta, Nelson Felix, Ekmini Anuja De Silva
  • Publication number: 20230087777
    Abstract: To increase the efficiency of electronic design automation, employ a first subset of integrated circuit patterning modeling data to generate weights of a neural network-based patterning model; employ a second subset of integrated circuit patterning modeling data to generate updated weights of the neural network-based patterning model, to obtain an updated neural network-based patterning model; evaluate the updated neural network-based patterning model; and responsive to the evaluating of the updated neural network-based patterning model being successfully completed, deploy the updated neural network-based patterning model.
    Type: Application
    Filed: September 20, 2021
    Publication date: March 23, 2023
    Inventors: Jing Sha, Martin Burkhardt, NELSON FELIX
  • Patent number: 11543751
    Abstract: An exemplary semiconductor fabrication stack includes underlying layers; an organic planarization layer atop the underlying layers; a metal oxide hardmask atop the organic planarization layer and doped with both carbon and nitrogen; and an organic photoresist directly atop the doped metal oxide hardmask. In one or more embodiments, the doped metal oxide hardmask exhibits a water contact angle of greater than 80°.
    Type: Grant
    Filed: April 16, 2020
    Date of Patent: January 3, 2023
    Assignee: International Business Machines Corporation
    Inventors: Abraham Arceo de la Pena, Jennifer Church, Nelson Felix, Ekmini Anuja De Silva
  • Patent number: 11515431
    Abstract: A semiconductor structure and a method for fabricating the same. The semiconductor structure includes at least a first channel region and a second channel region. The first channel region and the second channel region each include metal gate structures surrounding a different nanosheet channel layer. The metal gate structures of the first and second channel regions are respectively separated from each other by an unfilled gap. The method includes forming a gap fill layer between and in contact with gate structures surrounding nanosheet channel layers in multiple channel regions. Then, after the gap fill layer has been formed for each nanosheet stack, a masking layer is formed over the gate structures and the gap fill layer in at least a first channel region. The gate structures and the gap fill layer in at least a second channel region remain exposed.
    Type: Grant
    Filed: May 19, 2020
    Date of Patent: November 29, 2022
    Assignee: International Business Machines Corporation
    Inventors: Indira Seshadri, Ekmini Anuja De Silva, Jing Guo, Ruqiang Bao, Muthumanickam Sankarapandian, Nelson Felix
  • Patent number: 11500293
    Abstract: A semiconductor structure comprises a semiconductor substrate, and a multi-layer patterning material film stack formed on the semiconductor substrate. The patterning material film stack comprises at least a hard mask layer and a resist layer formed over the hard mask layer. The hard mask layer is configured to support selective deposition of a metal-containing layer on a developed pattern of the resist layer through inclusion in the hard mask layer of one or more materials inhibiting deposition of the metal-containing layer on portions of the hard mask layer corresponding to respective openings in the resist layer. The hard mask layer illustratively comprises, for example, at least one of a grafted self-assembled monolayer configured to inhibit deposition of the metal-containing layer, and a grafted polymer brush material configured to inhibit deposition of the metal-containing layer.
    Type: Grant
    Filed: October 18, 2019
    Date of Patent: November 15, 2022
    Assignee: International Business Machines Corporation
    Inventors: Ekmini Anuja De Silva, Indira Seshadri, Jing Guo, Ashim Dutta, Nelson Felix
  • Patent number: 11300881
    Abstract: A photolithography patterning stack and method for repairing defects in the stack. The stack includes an organic planarization layer, a hardmask layer, and a plurality of patterned photoresist lines in contact with the hardmask layer. A plurality of trenches is situated between the plurality of patterned photoresist lines. Each trench exposes a portion of the hardmask layer. A repairing layer is formed in contact with and only bonded to surfaces of the plurality of patterned photoresist lines. The method includes forming a photolithographic patterning stack. The stack includes at least a hardmask layer formed on one or more underlayers and a photoresist layer formed in contact with the hardmask layer. The photoresist layer is patterned into a plurality of patterned portions. A repairing layer is formed in contact with and only bonded to surfaces of each patterned portion of the plurality of portions.
    Type: Grant
    Filed: October 23, 2018
    Date of Patent: April 12, 2022
    Assignee: International Business Machines Corporation
    Inventors: Luciana Meli Thompson, Jing Guo, Nelson Felix, Ekmini Anuja De Silva
  • Patent number: 11302573
    Abstract: A method of forming a semiconductor structure includes forming one or more interconnect lines, the one or more interconnect lines including trenches of a first metal material surrounded by a first interlayer dielectric layer. The method also includes forming pillars of a second metal material different than the first metal material over the one or more interconnect lines utilizing a metal on metal growth process, and forming an etch stop dielectric layer, the pillars of the second metal material shaping the etch stop dielectric layer. The method further includes forming one or more vias to the one or more interconnect lines, the one or more vias being fully aligned to the one or more interconnect lines using the etch stop dielectric layer.
    Type: Grant
    Filed: October 4, 2019
    Date of Patent: April 12, 2022
    Assignee: International Business Machines Corporation
    Inventors: Ekmini Anuja De Silva, Ashim Dutta, Praveen Joseph, Nelson Felix
  • Publication number: 20220069106
    Abstract: A technique relates to a semiconductor device. A first epitaxial material is formed under a bottom surface of a set of fins, the first epitaxial material being under fin channel regions of the set of fins. A second epitaxial material is formed adjacent to the first epitaxial material and remote from the fin channel regions, a combination of the first epitaxial material and the second epitaxial material forming a bottom source or drain (source/drain) layer. A top source/drain layer is formed on an upper portion of the set of fins, gate material being disposed around the set of fins between the top source/drain layer and the bottom source/drain layer.
    Type: Application
    Filed: November 4, 2021
    Publication date: March 3, 2022
    Inventors: Tao Li, Indira SESHADRI, NELSON FELIX, ERIC MILLER
  • Publication number: 20220043353
    Abstract: A method of making an adhesion layer of an extreme ultraviolet (EUV) stack is presented. The method includes grafting an ultraviolet (UV) sensitive polymer brush on a hardmask, the polymer brush including a UV cleavable unit, depositing EUV resist over the polymer brush, exposing the EUV resist to remove the EUV resist in exposed areas by applying a developer, and flooding the exposed area with a UV light and a solvent developer to remove exposed portions of the polymer brush.
    Type: Application
    Filed: October 22, 2021
    Publication date: February 10, 2022
    Inventors: Jing Guo, Bharat Kumar, Ekmini A. De Silva, Jennifer Church, Dario Goldfarb, Nelson Felix
  • Patent number: 11245027
    Abstract: A technique relates to a semiconductor device. A first epitaxial material is formed under a bottom surface of a set of fins, the first epitaxial material being under fin channel regions of the set of fins. A second epitaxial material is formed adjacent to the first epitaxial material and remote from the fin channel regions, a combination of the first epitaxial material and the second epitaxial material forming a bottom source or drain (source/drain) layer. A top source/drain layer is formed on an upper portion of the set of fins, gate material being disposed around the set of fins between the top source/drain layer and the bottom source/drain layer.
    Type: Grant
    Filed: March 10, 2020
    Date of Patent: February 8, 2022
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Tao Li, Indira Seshadri, Nelson Felix, Eric Miller
  • Patent number: 11239077
    Abstract: A method for fabricating a semiconductor device includes forming a plurality of mandrel cuts from a first set of mandrels of a base structure using lithography, surrounding the first set of mandrels and a second set of mandrels of the base structure with spacer material to form mandrel-spacer structures, forming a flowable material layer on exposed surfaces of the mandrel-spacer structures, and performing additional processing, including forming a plurality of dielectric trenches within the base structure based on patterns formed in the flowable material layer.
    Type: Grant
    Filed: November 13, 2019
    Date of Patent: February 1, 2022
    Assignee: International Business Machines Corporation
    Inventors: Chi-Chun Liu, Nelson Felix, Yann Mignot, Ekmini Anuja De Silva, John Arnold, Allen Gabor