Abstract: A winding method and apparatus for producing a consolidated metal matrix composite is described. The methods are directed to winding softened metal matrix composite tape and layering the resulting softened metal matrix composite tape onto a rotating mandrel in a prescribed pattern on the surface of the mandrel to form a consolidated metal matrix composite. Upon cooling, the matrix metal solidifies and the resulting consolidated metal matrix composite may be removed from the mandrel. The consolidated metal matrix composites may be produced in a variety of shapes, such as cylinder, a tapered cylinder, a sphere, an ovoid, a cube, a rectangular solid, a polygonal solid, and panels.

Abstract: A porous metal and carbon composite lightning strike protection system is described that utilizes flexible metallic material and porous carbon. The carbon-based lightning strike protection system may be produced in the form of a panel that may be applied over the surface of an object to be protected or may be created directly over the surface of the object. The carbon-based lightning strike protection system is readily adaptable to high temperature applications.

Abstract: A carbon-based lightning strike protection system is described that utilizes flexible graphite and porous carbon. The carbon-based lightning strike protection system may be produced in the form of a panel that may be applied over the surface of an object to be protected or may be created directly over the surface of the object. The carbon-based lightning strike protection system is readily adaptable to high temperature applications.