Abstract: The invention discloses utilizing isostatic-press (IP) processes apply a polymeric material (e.g, a PTFE foil) to uncoated razor blade edges forming thin, dense, and uniform coatings on blade edges which in turn exhibit low initial cutting forces correlating with more comfortable shaves. The isostatic press may be a hot isostatic press (HIP) or a cold isostatic press (CIP) or any other isostatic press process. The HIP conditions may include an environment of elevated temperatures and pressures in an inert atmosphere. The CIP conditions may include room temperature and elevated pressure. The polymeric material may be a fluoropolymer or non-fluoropolymeric material or any composite thereof. The lower surface of the polymeric material may be modified (e.g., chemical etching) to enhance adhesion to the blade edge. Two or more layers of polymeric material of similar or different properties may be isostatically pressed onto the uncoated blades.

Abstract: The invention discloses isostatic-pressing (IP) applied to polymer (e.g., PTFE) coated razor blade edges to produce thin, dense, and uniform blade edges which in turn exhibit low initial cutting forces correlating with a more comfortable shaves. The isostatic press utilized may be a hot isostatic press (HIP) or cold isostatic press (CIP) or any other isostatic press process. The HIP conditions may include an environment of elevated temperatures and pressures in an inert atmosphere. The HIP conditions may be applied to non-sintered coatings or sintered coatings or before or after a Flutec® process is applied to coatings. CIP conditions may include room temperature and elevated pressure. The polymeric material may be a fluoropolymer or a non-fluoropolymer material or any composite thereof. It may be deposited initially by any method, including but not limited to, dipping, spin coating, sputtering, or thermal Chemical Vapor Deposition (CVD).

Abstract: The invention discloses utilizing isostatic-press (IP) processes apply a polymeric material (e.g, a PTFE foil) to uncoated razor blade edges forming thin, dense, and uniform coatings on blade edges which in turn exhibit low initial cutting forces correlating with more comfortable shaves. The isostatic press may be a hot isostatic press (HIP) or a cold isostatic press (CIP) or any other isostatic press process. The HIP conditions may include an environment of elevated temperatures and pressures in an inert atmosphere. The CIP conditions may include room temperature and elevated pressure. The polymeric material may be a fluoropolymer or non-fluoropolymeric material or any composite thereof. The lower surface of the polymeric material may be modified (e.g., chemical etching) to enhance adhesion to the blade edge. Two or more layers of polymeric material of similar or different properties may be isostatically pressed onto the uncoated blades.

Abstract: The invention discloses isostatic-pressing (IP) applied to polymer (e.g., PTFE) coated razor blade edges to produce thin, dense, and uniform blade edges which in turn exhibit low initial cutting forces correlating with a more comfortable shaves. The isostatic press utilized may be a hot isostatic press (HIP) or cold isostatic press (CIP) or any other isostatic press process. The HIP conditions may include an environment of elevated temperatures and pressures in an inert atmosphere. The HIP conditions may be applied to non-sintered coatings or sintered coatings or before or after a Flutec® process is applied to coatings. CIP conditions may include room temperature and elevated pressure. The polymeric material may be a fluoropolymer or a non-fluoropolymer material or any composite thereof. It may be deposited initially by any method, including but not limited to, dipping, spin coating, sputtering, or thermal Chemical Vapor Deposition (CVD).

Abstract: The present invention relates to a process for forming a razor blade. The process includes the steps of: a) providing a substrate, b) forming a wedge-shaped sharpened edge on the substrate that has an included angle of less than thirty degrees and a tip radius of less than 1,000 angstroms, c) placing the substrate in a vacuum chamber, d) placing a first solid target in the vacuum chamber, e) providing a gas to be ionized in the vacuum chamber, and f) generating ions from the first solid target by applying a negative voltage to the first solid target in pulses, the ions forming a thin film coating on the wedge-shaped sharpened edge on the substrate.

Abstract: The present invention relates to a process for forming a razor blade. The process includes the steps of: a) providing a substrate, b) forming a wedge-shaped sharpened edge on the substrate that has an included angle of less than thirty degrees and a tip radius of less than 1,000 angstroms, c) placing the substrate in a vacuum chamber, d) placing a first solid target in the vacuum chamber, e) providing a gas to be ionized in the vacuum chamber, and f) generating ions from the first solid target by applying a negative voltage to the first solid target in pulses, the ions forming a thin film coating on the wedge-shaped sharpened edge on the substrate.

Abstract: A novel razor cartridge package suitable for protectively storing a razor cartridge is disclosed. The package includes two or more connected containers with a cover for covering the top perimeter of each container. The cover may be plastic, flexible and adhesively sealed to the container such that a user can peel the sheet back to open and access an individual razor cartridge. It may also be resealable. The covers may have a cover sheet separability line (e.g., perforations) between them to allow for easy peeling. The connected containers may or may not be removable from one another and if removable, may be secured together via a container separability line, allowing a user to pull off one container, having one cartridge inside, from the package at a time. The container and cover sheet separability lines may be aligned and may or may not be formed at the same time.

Abstract: A novel razor cartridge package for storing razor cartridges is disclosed where the package comprises at least one sensory element incorporated into an interior surface of the cartridge package. The sensory elements include stimuli to one or more senses: visual, touch, olfactory, auditory, and taste or any combination thereof. The interior package sensory elements may correspond to characteristics and/or indicia of use of the razor cartridge or any combination thereof. The interior sensory elements may also correspond to communicating other items which may not directly relate to characteristics or usage of a cartridge but which convey that the razor cartridge is new or in some way enhance or improve the shaving experience for a user.

Abstract: A novel razor cartridge package suitable for protectively storing a razor cartridge is disclosed. The package includes two or more connected containers with individual covers for covering the top perimeter of each container. The covers may be plastic, flexible and adhesively sealed to the container such that a user can peel the cover sheet back to open and access an individual razor cartridge. The individual covers and/or tabs coupled to the covers are arranged in an overlapping manner so as to direct the consumer to remove the covers in a predetermined sequence.

Abstract: Razors are described herein. In some instances the razors include a safety razor blade unit comprising a guard, a cap, and at least two blades with parallel sharpened edges located between the guard and cap. A first blade defines a blade edge nearer the guard and a second blade defines a blade edge nearer the cap. The first blade has a cutter force greater than the cutter force of the second blade. In some instances the razors provide a comfortable shave having improved closeness.

Abstract: Razors are described herein. In some instances the razors include a safety razor blade unit comprising a guard, a cap, and at least two blades with parallel sharpened edges located between the guard and cap. A first blade defines a blade edge nearer the guard and a second blade defines a blade edge nearer the cap. The first blade has a cutter force greater than the cutter force of the second blade. In some instances the razors provide a comfortable shave having improved closeness.

Abstract: A novel application of the atomic layer deposition (ALD) process for producing a conformal coating on a razor blade is disclosed where a uniform, conformal, dense coating is deposited on an entire surface of a blade flank and at least a portion or an entire surface of a blade body. To improve the shaving ability of the coated blade edge (e.g., decrease the blade tip radius), the ALD-produced coating may be etched during, after, or both during and after, the ALD process.

Abstract: The invention discloses utilizing isostatic-press (IP) processes apply a polymeric material (e.g, a PTFE foil) to uncoated razor blade edges forming thin, dense, and uniform coatings on blade edges which in turn exhibit low initial cutting forces correlating with more comfortable shaves. The isostatic press may be a hot isostatic press (HIP) or a cold isostatic press (CIP) or any other isostatic press process. The HIP conditions may include an environment of elevated temperatures and pressures in an inert atmosphere. The CIP conditions may include room temperature and elevated pressure. The polymeric material may be a fluoropolymer or non-fluoropolymeric material or any composite thereof. The lower surface of the polymeric material may be modified (e.g., chemical etching) to enhance adhesion to the blade edge. Two or more layers of polymeric material of similar or different properties may be isostatically pressed onto the uncoated blades.

Abstract: The invention discloses isostatic-pressing (IP) applied to polymer (e.g., PTFE) coated razor blade edges to produce thin, dense, and uniform blade edges which in turn exhibit low initial cutting forces correlating with a more comfortable shaves. The isostatic press utilized may be a hot isostatic press (HIP) or cold isostatic press (CIP) or any other isostatic press process. The HIP conditions may include an environment of elevated temperatures and pressures in an inert atmosphere. The HIP conditions may be applied to non-sintered coatings or sintered coatings or before or after a Flutec® process is applied to coatings. CIP conditions may include room temperature and elevated pressure. The polymeric material may be a fluoropolymer or a non-fluoropolymer material or any composite thereof. It may be deposited initially by any method, including but not limited to, dipping, spin coating, sputtering, or thermal Chemical Vapor Deposition (CVD).

Abstract: The present invention is directed to a skin engaging member in the form of a narrow elongated strip of dimensions suitable for placement on a razor cartridge. The skin engaging member includes a first uppermost erodible layer, a second erodible layer positioned below the first layer and a third erodible layer positioned below the second layer. The first layer has a first color and a first thickness dimension. The second layer has a second color different from said the color and a second thickness dimension that is less than the first thickness dimension. The third layer has a third color different from the first color and the second layer and has a third thickness dimension.

Abstract: The present invention is directed to a razor cartridge including a guard, a cap and a plurality of blades each with sharpened edges located between the guard and the cap. The cap includes a cap edge positioned nearest the blades and an erodible skin engaging member. A cap blade is positioned nearest the cap and an adjacent blade is positioned immediately adjacent to the cap blade and between the cap blade and the guard. The skin engaging member includes at least one upper layer and a base layer positioned below the upper layer. The upper layer erodes during shaving exposing the upper surface of the base layer which is positioned relative to the cap edge such that when the upper layer has eroded the cap blade edge has a final exposure defined by the adjacent blade edge, the cap edge and the upper surface of the base layer.

Abstract: The invention discloses a novel geometry for a lubricating body, strip or cap, composed of shaving aids, taking into consideration their shape, materials and placement along with their interaction with multiple blades for improved shaving attributes in a wet shaving system. A strip exposure and a strip angle is disclosed where generally a maximum height of the lubricating strip is greater than or equal to the maximum height of the blade plane.

Abstract: A razor blade having a substrate with a cutting edge being defined by a sharpened tip. The substrate has a thickness of between about 1.3 and 1.6 micrometers measured at a distance of four micrometers from the blade tip, a thickness of between about 2.2 and 2.7 micrometers measured at a distance of eight micrometers from the blade tip, a thickness of between about 3.8 and 4.9 micrometers measured at a distance of sixteen micrometers from the blade tip, a ratio of thickness measured at four micrometers from the blade tip to the thickness measured at eight micrometers from the blade tip of at least 0.55 and a ratio of thickness measured at four micrometers from the blade tip to the thickness measured at sixteen micrometers from the blade tip of at least 0.30.

Abstract: Razors cartridges including a guard, a cap, and at least two blades with parallel sharpened edges located between the guard and cap are provided. A first blade defines a blade edge nearest the guard and a second blade defines a blade edge nearest the cap. The first blade has a cutter force less than the cutter force of the second blade.

Abstract: The present invention relates to a process for forming a razor blade. The process includes the steps of: a) providing a substrate, b) forming a wedge-shaped sharpened edge on the substrate that has an included angle of less than thirty degrees and a tip radius of less than 1,000 angstroms, c) placing the substrate in a vacuum chamber, d) placing a first solid target in the vacuum chamber, e) providing a gas to be ionized in the vacuum chamber, and f) generating ions from the first solid target by applying a negative voltage to the first solid target in pulses, the ions forming a thin film coating on the wedge-shaped sharpened edge on the substrate.