Abstract: A process is provided for making bulk textured material sheeting. As a continuous supply of flat material sheeting is fed, the sheeting is repeatedly impacted with toothed knives, each knife creating a row of raised and generally pointed structures on the sheeting to texture the sheeting.

Abstract: A process is provided for making bulk textured material sheeting. As a continuous supply of flat material sheeting is fed, the sheeting is repeatedly impacted with toothed knives, each knife creating a row of raised and generally pointed structures on the sheeting to texture the sheeting.

Abstract: A material including a metal sheet, a first plurality of raised and pointed structures, and a second plurality of raised and pointed structures is provided. The metal sheet includes first and second opposed sides, and a thickness between the first and second opposed sides. The first plurality of raised and pointed structures are gouged out of the first side of the metal sheet. The sheet is not perforated, and the raised and pointed structures of the first plurality have a height of between 150% and 300% of the thickness. The second plurality of raised and pointed structures are gouged out of the second side of the metal sheet.

Abstract: A process is provided for making bulk textured material sheeting. As a continuous supply of flat material sheeting is fed, the sheeting is repeatedly impacted with toothed knives, each knife creating a row of raised and generally pointed structures on the sheeting to texture the sheeting.

Abstract: A process is provided for making bulk textured material sheeting. As a continuous supply of flat material sheeting is fed, the sheeting is repeatedly impacted with toothed knives, each knife creating a row of raised and generally pointed structures on the sheeting to texture the sheeting.

Abstract: A process is provided for making bulk textured material sheeting. As a continuous supply of flat material sheeting is fed, the sheeting is repeatedly impacted with toothed knives, each knife creating a row of raised and generally pointed structures on the sheeting to texture the sheeting.

Abstract: A brake backing plate is provided in which a non-compressible core material is sandwiched between two sheet metal stampings to make a lightweight, composite brake backing plate. Each of the stampings has a textured face with a plurality of integrally formed piercing members. By rolling or pressing, the piercing members of the textured faces are fully embedded in the core material, and thus lock the stampings and the core material together.

Abstract: A method for texturizing a workpiece uses a die assembly installed within a press having a press ram. The method includes (a) delivering the workpiece onto a center die plate; (b) forcing the press ram against an upper die plate mounted above the center die plate to descend a first contact surface associated with the upper die plate and a plurality of blades mounted to the upper die plate toward the center die plate; (c) actuating horizontal movement of the blades; (d) driving the blades down into the workpiece; and (e) contacting the first contact surface to a second contact surface associated with the center die plate to descend the center die plate in unison with the upper die plate.

Abstract: A method of assembling a brake pad includes impaling a first layer of a preformed multi-layer friction pad on piercing members of a rotor facing surface of a brake pad backing plate. A shim is concurrently assembled to a caliper facing surface of the backing plate.

Abstract: A method for texturizing a workpiece uses a die assembly installed within a press having a press ram. The method includes (a) delivering the workpiece onto a centre die plate; (b) forcing the press ram against an upper die plate mounted above the centre die plate to descend a first contact surface associated with the upper die plate and a plurality of blades mounted to the upper die plate toward the centre die plate; (c) actuating horizontal movement of the blades; (d) driving the blades down into the workpiece; and (e) contacting the first contact surface to a second contact surface associated with the centre die plate to descend the centre die plate in unison with the upper die plate.

Abstract: A method for texturizing a workpiece uses a die assembly installed within a press having a press ram. The method includes (a) delivering the workpiece onto a center die plate; (b) forcing the press ram against an upper die plate mounted above the center die plate to descend a first contact surface associated with the upper die plate and a plurality of blades mounted to the upper die plate toward the center die plate; (c) actuating horizontal movement of the blades; (d) driving the blades down into the workpiece; and (e) contacting the first contact surface to a second contact surface associated with the center die plate to descend the center die plate in unison with the upper die plate.

Abstract: A method for texturizing a workpiece uses a die assembly installed within a press having a press ram. The method includes (a) delivering the workpiece onto a center die plate; (b) forcing the press ram against an upper die plate mounted above the center die plate to descend a first contact surface associated with the upper die plate and a plurality of blades mounted to the upper die plate toward the center die plate; (c) actuating horizontal movement of the blades; (d) driving the blades down into the workpiece; and (e) contacting the first contact surface to a second contact surface associated with the center die plate to descend the center die plate in unison with the upper die plate.

Abstract: A brake backing plate is provided in which a non-compressible core material is sandwiched between two sheet metal stampings to make a lightweight, composite brake backing plate. Each of the stampings has a textured face with a plurality of integrally formed piercing members. By rolling or pressing, the piercing members of the textured faces are fully embedded in the core material, and thus lock the stampings and the core material together.

Abstract: A process is provided for making stiff, lightweight laminate materials. At least one sheet of textured lamina having raised pointed structures is forced against a softer plain lamina so as to embed the structures therein. The pointed structures raised from grooves carved into the surface of the sheet material by means of a set of teeth carried on a knife element. The pointed structures may pierce through the softer lamina such that the protruding tips may be bent over or clinched to prevent their easy withdrawal. Two such texturized lamina may be used to sandwich and pierce through the softer lamina and are co-clinched by the other. In this way a light and stiff laminate is created.

Abstract: A brake backing plate is provided in which a non-compressible core material is sandwiched between two sheet metal stampings to make a lightweight, composite brake backing plate. Each of the stampings has a textured face with a plurality of integrally formed piercing members. By rolling or pressing, the piercing members of the textured faces are fully embedded in the core material, and thus lock the stampings and the core material together.

Abstract: An apparatus is provided for texturing the surface of a brake plate has three die plates and spring supports therebetween. A toothed tooling mounts to the top die plate above an anvil on the center die plate both of which ride on posts held by the lower die plate. The toothed tooling comprises multiple blades each with multiple replaceable toothed inserts are held in a cartridge arrangement. The anvil receives brake plates from a separately supported plate feed mechanism with greatly reduced reciprocating mass. The complete die set can be set up on the bench and inserted ready to use in any style of press where the press ram contacts the upper die plate.

Abstract: An apparatus is provided for texturing the surface of a brake plate has three die plates and spring supports therebetween. A toothed tooling mounts to the top die plate above an anvil on the centre die plate both of which ride on posts held by the lower die plate. The toothed tooling comprises multiple blades each with multiple replaceable toothed inserts are held in a cartridge arrangement. The anvil receives brake plates from a separately supported plate feed mechanism with greatly reduced reciprocating mass. The complete die set can be set up on the bench and inserted ready to use in any style of press where the press ram contacts the upper die plate.

Abstract: A process is provided for making bulk textured material sheeting. As a continuous supply of flat material sheeting is fed, the sheeting is repeatedly impacted with toothed knives, each knife creating a row of raised and generally pointed structures on the sheeting to texture the sheeting.

Abstract: A method of assembling a brake pad includes impaling a first layer of a preformed multi-layer friction pad on piercing members of a rotor facing surface of a brake pad backing plate. A shim is concurrently assembled to a caliper facing surface of the backing plate.

Abstract: A process is provided for making bulk textured material sheeting. As a continuous supply of flat material sheeting is fed, the sheeting is repeatedly impacted with toothed knives, each knife creating a row of raised and generally pointed structures on the sheeting to texture the sheeting.