Abstract: A push-pull chain garage door operator system includes a drive module and an elongated guide rail for a push-pull chain connected to a carriage assembly mounted on the guide rail. The chain is engaged with a sprocket mounted on a generally rectangular plate-like molded plastic support member which includes a serpentine idle chain storage slot formed therein. The support member is releasably connected to a stamped metal frame plate for covering the storage slot and supporting the drive module. The bottomwall of the support member supports a right angle speed reduction drive unit connected to a drive motor retained in a cradle formed by an integral boss on the support member. The motor and a starting capacitor therefor are retained in respective cradle portions of the boss by a removable retaining strap. A control circuit board is mounted on the underside of the support member and a two-part shroud for the operator mechanism is releasably secured to the frame plate.

Abstract: A garage door operator is disclosed to have a front coupling for a threaded screw of the operator and the rotor of the motor. The coupling includes a first coupling device that is a unitary coupling member with opposing recesses for receiving each of the rotor shaft and an end portion of the screw. The unitary coupling member thereby connects the screw to the motor for torque transmission from the motor. The second coupling device includes a thrust containment device that is supported on the screw, and an intermediate assembly disposed between the thrust containment device and an end portion of the guide rail of the door operator. A retainer component of the intermediate assembly restricts expansion of the thrust containment device.

Abstract: A garage door operator is disclosed to have a front coupling for a threaded screw of the operator and the rotor of the motor. The coupling includes a first coupling device that is a unitary coupling member with opposing recesses for receiving each of the rotor shaft and an end portion of the screw. The unitary coupling member thereby connects the screw to the motor for torque transmission from the motor. The second coupling device includes a thrust containment device that is supported on the screw, and an intermediate assembly disposed between the thrust containment device and an end portion of the guide rail of the door operator. A retainer component of the intermediate assembly restricts expansion of the thrust containment device.

Abstract: A door operator for a reversibly operable door includes a frame and a carriage movably mounted on the frame and attached to a door for moving the door between open and closed positions. A drive member, specifically a roller chain, extends along the frame and moves the carriage. A drive train is provided within a housing and is connected for moving the drive member, and a control circuit is provided for controlling the drive train to open and close the door. A pair of limit switches is mounted within the housing and connected to the control circuit for stopping the drive train when the door has reached a completed position. A pair of limit cams are adjustably mounted on a limit wheel within the housing and separate from the carriage for engaging the limit switches. The limit wheel, which is separate from the drive member, is connected to the drive train to rotate when the drive train moves the carriage.

Abstract: A door operator for a reversibly operable door, such as a garage door, includes a frame and a carriage movably mounted on the frame and attached to a door for moving the door between open and closed positions. A flexible drive member, such as an endless chain, extends on the frame and is capable of moving the carriage. A drive train is on the frame connected for moving the flexible drive member. A motor housing is mounted on the frame within the motor housing and connected to the drive train. The motor has a shaft extending from the motor housing and engaging the drive train. A bearing assembly that includes metal thrust bearings is on the shaft adjacent to the motor. The metal thrust bearing assembly increases the performance of the electric motor, and thus provides a more powerful motor without changing to a larger motor or otherwise modifying the motor design. The motor is mounted on the frame so as to allow the shaft freely to move axially relative to the motor to permit the shaft to self-align.