Abstract: A system, its components, and method of operation for loading articles into multiple cases is presented and includes a robotic assembly having a vertical arm movably connected to a frame at one end and a rail centrally engaged at the other. At least two end of arm tools (EOATs) are engaged to the rail, with each EOAT being capable of independent and coordinated sliding and rotational movement relative to the rail. A sensor is positioned above an upstream location of an article conveyor to detect speed, position and orientation characteristics of articles and communicating those characteristics to the robotic assembly. The robotic assembly is configured to move each of the EOATs to match the speed, position and orientation of one of the articles, and then, pick up each article, and transport each article to one of a plurality of cases positioned in a loading area.

Abstract: A compact collator for sorting and collating product containers includes a laner, a pattern conveyor, a cross-pusher assembly and a plurality of interchangeable inserts. The laner has a first movable conveyor for conveying product containers through the laner, and defines an infeed area. The pattern conveyor has a second movable conveyor positioned down-stream from the infeed area and off-set 90 degrees from the first moveable conveyor. The cross-pusher assembly includes a cross-pusher arm that the interchangeable inserts are configured to be engaged to. Each insert defines a unique face contour that corresponds to the profile shape of at least one type of product container.

Abstract: A compact collator for sorting and collating product containers includes a laner, a pattern conveyor, a cross-pusher assembly and a plurality of interchangeable inserts. The laner has a first movable conveyor for conveying product containers through the laner, and defines an infeed area. The pattern conveyor has a second movable conveyor positioned down-stream from the infeed area and off-set 90 degrees from the first moveable conveyor. The cross-pusher assembly includes a cross-pusher arm that the interchangeable inserts are configured to be engaged to. Each insert defines a unique face contour that corresponds to the profile shape of at least one type of product container.

Abstract: A compact collator for collating and preparing product containers for packaging and its method of operation and use is provided herein. The collator includes a laner having a conveyor and defining an infeed area. Infeed sensors detect the passage of containers in and out of the infeed area. A gate retains containers in the infeed area until a set number of product containers (a slug) is detected. A slug of containers passing out of the infeed area is conveyed to a cross-pusher, which has an arm. The arm is actuated between a position adjacent to the conveyor to a position across the conveyer and over a pattern conveyor. When the slug is in a centered position relative to the arm, the arm pushes the containers 90 degrees from the laner's conveyor and onto the patterning conveyor.