Patents by Inventor Nicholas A Zafiropoulos
Nicholas A Zafiropoulos has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20250226423Abstract: The present disclosure discusses a system with a nanoporous carbon material with a pore structure and lithium metal disposed adjacent to the nanoporous carbon material. The present disclosure discussion includes an electrical energy storage device including at least one anode, at least one cathode, and an electrolyte comprising lithium ions, wherein the electrical energy storage device has a first cycle efficiency of at least 50% and a reversible capacity of at least 150 mAh/g.Type: ApplicationFiled: March 25, 2025Publication date: July 10, 2025Applicant: Aspen Aerogels, Inc.Inventors: Nicholas A. Zafiropoulos, George L. Gould, Alexei Erchark
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Patent number: 12272814Abstract: Nanoporous carbon-based scaffolds or structures, and specifically carbon aerogels and their manufacture and use thereof. Embodiments include a sulfur-doped cathode material within a lithium-sulfur battery, where the cathode is collector-less and is formed of a binder-free, monolithic, polyimide-derived carbon aerogel. The carbon aerogel includes pores that surround elemental sulfur and accommodate expansion of the sulfur during conversion to lithium sulfide. The cathode and underlying carbon aerogel provide optimal properties for use within the lithium-sulfur battery.Type: GrantFiled: May 20, 2022Date of Patent: April 8, 2025Assignee: ASPEN AEROGELS, INC.Inventors: Nicholas A. Zafiropoulos, George L. Gould
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Publication number: 20240429369Abstract: Nanoporous carbon-based scaffolds or structures, and specifically carbon aerogels and their manufacture and use thereof are provided. Embodiments include a silicon-doped anode material for a lithium-ion battery, where the anode material includes beads of a polyimide-derived carbon aerogel. The carbon aerogel may further include silicon particles and accommodates expansion of the silicon particles during lithiation. The anode material provides optimal properties for use within the lithium-ion battery.Type: ApplicationFiled: May 29, 2024Publication date: December 26, 2024Applicant: Aspen Aerogels, Inc.Inventors: Nicholas A. Zafiropoulos, Roxana Trifu, Redouane Begag, Harris R. Miller, Wendell E. Rhine, Nicholas Leventis, George L. Gould, Alexei A. Erchak
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Publication number: 20240376273Abstract: The present disclosure is directed to methods of forming polyamic acid and polyimide gels in water. The resulting polyamic acid and polyimide gels may be converted to aerogels, which may further be converted to carbon aerogels. Such carbon aerogels have the same physical properties as carbon aerogels prepared from polyimide aerogels obtained according to conventional methods, i.e., organic solvent-based. The disclosed methods are advantageous in reducing or avoiding costs associated with use and disposal of potentially toxic solvents and byproducts. Gel materials prepared according to the disclosed methods are suitable for use in environments involving electrochemical reactions, for example as an electrode material within a lithium-ion battery.Type: ApplicationFiled: July 18, 2024Publication date: November 14, 2024Applicant: Aspen Aerogels, Inc.Inventors: Nicholas Leventis, Roxana Trifu, Redouance Begag, George L. Gould, Nicholas A. Zafiropoulos, Harris R. Miller
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Patent number: 12077639Abstract: The present disclosure is directed to methods of forming polyamic acid and polyimide gels in water. The resulting polyamic acid and polyimide gels may be converted to aerogels, which may further be converted to carbon aerogels. Such carbon aerogels have the same physical properties as carbon aerogels prepared from polyimide aerogels obtained according to conventional methods, i.e., organic solvent-based. The disclosed methods are advantageous in reducing or avoiding costs associated with use and disposal of potentially toxic solvents and byproducts. Gel materials prepared according to the disclosed methods are suitable for use in environments involving electrochemical reactions, for example as an electrode material within a lithium-ion battery.Type: GrantFiled: December 9, 2021Date of Patent: September 3, 2024Assignee: Aspen Aerogels, Inc.Inventors: Nicholas Leventis, Roxana Trifu, Redouane Begag, George L. Gould, Nicholas A. Zafiropoulos, Harris R. Miller
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Publication number: 20240254301Abstract: The present disclosure is directed to methods of forming polyimide gels. The methods generally include forming a polyamic acid and dehydrating the polyamic acid with a dehydrating agent in the presence of water. The resulting polyimide gels may be converted to polyimide or carbon xerogels or aerogels. The methods are advantageous in providing rapid or even instantaneous gelation, which may be particularly useful in formation of beads comprising the polyimide gels. Polyimide or carbon gel materials prepared according to the disclosed method are suitable for use in environments containing electrochemical reactions, for example as an electrode material within a lithium-ion battery.Type: ApplicationFiled: February 7, 2024Publication date: August 1, 2024Applicant: Aspen Aerogels, Inc.Inventors: Redouane Begag, Roxana Trifu, Nicholas A. Zafiropoulos, Harris R. Miller, George L. Gould, Nicholas Leventis
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Patent number: 12034151Abstract: Nanoporous carbon-based scaffolds or structures, and specifically carbon aerogels and their manufacture and use thereof are provided. Embodiments include a silicon-doped anode material for a lithium-ion battery, where the anode material includes beads of a polyimide-derived carbon aerogel. The carbon aerogel may further include silicon particles and accommodates expansion of the silicon particles during lithiation. The anode material provides optimal properties for use within the lithium-ion battery.Type: GrantFiled: August 23, 2021Date of Patent: July 9, 2024Assignee: Aspen Aerogels, Inc.Inventors: Nicholas A. Zafiropoulos, Roxana Trifu, Redouane Begag, Harris R. Miller, Wendell E. Rhine, Nicholas Leventis, George L. Gould, Alexei A. Erchak
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Patent number: 11932745Abstract: The present disclosure is directed to methods of forming polyimide gels. The methods generally include forming a polyamic acid and dehydrating the polyamic acid with a dehydrating agent in the presence of water. The resulting polyimide gels may be converted to polyimide or carbon xerogels or aerogels. The methods are advantageous in providing rapid or even instantaneous gelation, which may be particularly useful in formation of beads comprising the polyimide gels. Polyimide or carbon gel materials prepared according to the disclosed method are suitable for use in environments containing electrochemical reactions, for example as an electrode material within a lithium-ion battery.Type: GrantFiled: December 9, 2021Date of Patent: March 19, 2024Assignee: Aspen Aerogels, Inc.Inventors: Redouane Begag, Roxana Trifu, Nicholas A. Zafiropoulos, Harris R. Miller, George L. Gould, Nicholas Leventis
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Publication number: 20240026121Abstract: The present disclosure provides an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which also has favorable combustion and self-heating properties. Also provided is a method of preparing an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which has favorable combustion and self-heating properties. Further provided is a method of improving the hydrophobicity, the liquid water uptake, the heat of combustion, or the onset of thermal decomposition temperature of an aerogel composition.Type: ApplicationFiled: September 28, 2023Publication date: January 25, 2024Applicant: Aspen Aerogels, Inc.Inventors: Owen R. Evans, Kathryn E. deKrafft, Nicholas A. Zafiropoulos, Wenting Dong, David J. Mihalcik, George L. Gould, Irene Melnikova
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Publication number: 20230387509Abstract: Nanoporous carbon-based scaffolds or structures, and specifically carbon aerogels and their manufacture and use thereof. Embodiments include a cathode material within a lithium-air battery, where the cathode is formed of a binder-free, monolithic, polyimide-derived carbon aerogel. The carbon aerogel includes pores that improve the oxygen transport properties of electrolyte solution and improve the formation of lithium peroxide along the surface and/or within the pores of the carbon aerogel. The cathode and underlying carbon aerogel provide optimal properties for use within the lithium-air battery.Type: ApplicationFiled: February 9, 2023Publication date: November 30, 2023Applicant: Aspen Aerogels, Inc.Inventors: Nicholas A. Zafiropoulos, George Gould
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Patent number: 11807736Abstract: The present disclosure provides an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which also has favorable combustion and self-heating properties. Also provided is a method of preparing an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which has favorable combustion and self-heating properties. Further provided is a method of improving the hydrophobicity, the liquid water uptake, the heat of combustion, or the onset of thermal decomposition temperature of an aerogel composition.Type: GrantFiled: December 28, 2022Date of Patent: November 7, 2023Assignee: Aspen Aerogels, Inc.Inventors: Owen R Evans, Kathryn E deKrafft, Nicholas A Zafiropoulos, Wenting Dong, David J Mihalcik, George L Gould, Irene Melnikova
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Patent number: 11807734Abstract: The present disclosure provides an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which also has favorable combustion and self-heating properties. Also provided is a method of preparing an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which has favorable combustion and self-heating properties. Further provided is a method of improving the hydrophobicity, the liquid water uptake, the heat of combustion, or the onset of thermal decomposition temperature of an aerogel composition.Type: GrantFiled: April 6, 2022Date of Patent: November 7, 2023Assignee: Aspen Aerogels, Inc.Inventors: Owen R. Evans, Kathryn E. deKrafft, Nicholas A. Zafiropoulos, Wenting Dong, David J. Mihalcik, George L. Gould, Irene Melnikova
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Patent number: 11648521Abstract: Nanoporous carbon-based scaffolds or structures, and specifically carbon aerogels and their manufacture and use thereof are provided. Embodiments include a silicon-doped anode material for a lithium-ion battery, where the anode material includes beads of polyimide-derived carbon aerogel. The carbon aerogel includes silicon particles and accommodates expansion of the silicon particles during lithiation. The anode material provides optimal properties for use within the lithium-ion battery.Type: GrantFiled: February 27, 2020Date of Patent: May 16, 2023Assignee: Aspen Aerogels, Inc.Inventors: Nicholas A. Zafiropoulos, Roxana Trifu, Redouane Begag, Wendell E. Rhine, George L. Gould, Alexei A. Erchak, Harris R. Miller, Nicholas Leventis
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Publication number: 20230134383Abstract: The present disclosure provides an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which also has favorable combustion and self-heating properties. Also provided is a method of preparing an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which has favorable combustion and self-heating properties. Further provided is a method of improving the hydrophobicity, the liquid water uptake, the heat of combustion, or the onset of thermal decomposition temperature of an aerogel composition.Type: ApplicationFiled: December 28, 2022Publication date: May 4, 2023Applicant: Aspen Aerogels, Inc.Inventors: Owen R. Evans, Kathryn E. deKrafft, Nicholas A. Zafiropoulos, Wenting Dong, David J. Mihalcik, George L. Gould, Irene Melnikova
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Patent number: 11605854Abstract: Nanoporous carbon-based scaffolds or structures, and specifically carbon aerogels and their manufacture and use thereof. Embodiments include a cathode material within a lithium-air battery, where the cathode is formed of a binder-free, monolithic, polyimide-derived carbon aerogel. The carbon aerogel includes pores that improve the oxygen transport properties of electrolyte solution and improve the formation of lithium peroxide along the surface and/or within the pores of the carbon aerogel. The cathode and underlying carbon aerogel provide optimal properties for use within the lithium-air battery.Type: GrantFiled: March 21, 2020Date of Patent: March 14, 2023Assignee: Aspen Aerogels, Inc.Inventors: Nicholas A. Zafiropoulos, George L. Gould
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Patent number: 11597814Abstract: The present disclosure provides an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which also has favorable combustion and self-heating properties. Also provided is a method of preparing an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which has favorable combustion and self-heating properties. Further provided is a method of improving the hydrophobicity, the liquid water uptake, the heat of combustion, or the onset of thermal decomposition temperature of an aerogel composition.Type: GrantFiled: November 19, 2021Date of Patent: March 7, 2023Inventors: Owen R Evans, Kathryn E deKrafft, Nicholas A Zafiropoulos, Wenting Dong, David J Mihalcik, George L Gould, Irene Melnikova
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Publication number: 20220289939Abstract: The present disclosure provides an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which also has favorable combustion and self-heating properties. Also provided is a method of preparing an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which has favorable combustion and self-heating properties. Further provided is a method of improving the hydrophobicity, the liquid water uptake, the heat of combustion, or the onset of thermal decomposition temperature of an aerogel composition.Type: ApplicationFiled: April 6, 2022Publication date: September 15, 2022Applicant: Aspen Aerogels, Inc.Inventors: Owen R. Evans, Kathryn E. deKrafft, Nicholas A. Zafiropoulos, Wenting Dong, David J. Mihalcik, George L. Gould, Irene Melnikova
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Publication number: 20220278310Abstract: Nanoporous carbon-based scaffolds or structures, and specifically carbon aerogels and their manufacture and use thereof. Embodiments include a sulfur-doped cathode material within a lithium-sulfur battery, where the cathode is collector-less and is formed of a binder-free, monolithic, polyimide-derived carbon aerogel. The carbon aerogel includes pores that surround elemental sulfur and accommodate expansion of the sulfur during conversion to lithium sulfide. The cathode and underlying carbon aerogel provide optimal properties for use within the lithium-sulfur battery.Type: ApplicationFiled: May 20, 2022Publication date: September 1, 2022Inventors: Nicholas A. Zafiropoulos, George L. Gould
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Publication number: 20220278333Abstract: The present disclosure discusses a system with a nanoporous carbon material with a pore structure and lithium metal disposed adjacent to the nanoporous carbon material. The present disclosure discussion includes an electrical energy storage device including at least one anode, at least one cathode, and an electrolyte comprising lithium ions, wherein the electrical energy storage device has a first cycle efficiency of at least 50% and a reversible capacity of at least 150 mAh/g.Type: ApplicationFiled: December 9, 2021Publication date: September 1, 2022Applicant: Aspen Aerogels, Inc.Inventors: Nicholas A. Zafiropoulos, George L. Gould, Alexei Erchak
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Patent number: 11374213Abstract: Nanoporous carbon-based scaffolds or structures, and specifically carbon aerogels and their manufacture and use thereof. Embodiments include a sulfur-doped cathode material within a lithium-sulfur battery, where the cathode is collector-less and is formed of a binder-free, monolithic, polyimide-derived carbon aerogel. The carbon aerogel includes pores that surround elemental sulfur and accommodate expansion of the sulfur during conversion to lithium sulfide. The cathode and underlying carbon aerogel provide optimal properties for use within the lithium-sulfur battery.Type: GrantFiled: March 22, 2020Date of Patent: June 28, 2022Assignee: ASPEN AEROGELS, INC.Inventors: Nicholas A. Zafiropoulos, George L. Gould