Patents by Inventor Nicholas A Zafiropoulos

Nicholas A Zafiropoulos has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250226423
    Abstract: The present disclosure discusses a system with a nanoporous carbon material with a pore structure and lithium metal disposed adjacent to the nanoporous carbon material. The present disclosure discussion includes an electrical energy storage device including at least one anode, at least one cathode, and an electrolyte comprising lithium ions, wherein the electrical energy storage device has a first cycle efficiency of at least 50% and a reversible capacity of at least 150 mAh/g.
    Type: Application
    Filed: March 25, 2025
    Publication date: July 10, 2025
    Applicant: Aspen Aerogels, Inc.
    Inventors: Nicholas A. Zafiropoulos, George L. Gould, Alexei Erchark
  • Patent number: 12272814
    Abstract: Nanoporous carbon-based scaffolds or structures, and specifically carbon aerogels and their manufacture and use thereof. Embodiments include a sulfur-doped cathode material within a lithium-sulfur battery, where the cathode is collector-less and is formed of a binder-free, monolithic, polyimide-derived carbon aerogel. The carbon aerogel includes pores that surround elemental sulfur and accommodate expansion of the sulfur during conversion to lithium sulfide. The cathode and underlying carbon aerogel provide optimal properties for use within the lithium-sulfur battery.
    Type: Grant
    Filed: May 20, 2022
    Date of Patent: April 8, 2025
    Assignee: ASPEN AEROGELS, INC.
    Inventors: Nicholas A. Zafiropoulos, George L. Gould
  • Publication number: 20240429369
    Abstract: Nanoporous carbon-based scaffolds or structures, and specifically carbon aerogels and their manufacture and use thereof are provided. Embodiments include a silicon-doped anode material for a lithium-ion battery, where the anode material includes beads of a polyimide-derived carbon aerogel. The carbon aerogel may further include silicon particles and accommodates expansion of the silicon particles during lithiation. The anode material provides optimal properties for use within the lithium-ion battery.
    Type: Application
    Filed: May 29, 2024
    Publication date: December 26, 2024
    Applicant: Aspen Aerogels, Inc.
    Inventors: Nicholas A. Zafiropoulos, Roxana Trifu, Redouane Begag, Harris R. Miller, Wendell E. Rhine, Nicholas Leventis, George L. Gould, Alexei A. Erchak
  • Publication number: 20240376273
    Abstract: The present disclosure is directed to methods of forming polyamic acid and polyimide gels in water. The resulting polyamic acid and polyimide gels may be converted to aerogels, which may further be converted to carbon aerogels. Such carbon aerogels have the same physical properties as carbon aerogels prepared from polyimide aerogels obtained according to conventional methods, i.e., organic solvent-based. The disclosed methods are advantageous in reducing or avoiding costs associated with use and disposal of potentially toxic solvents and byproducts. Gel materials prepared according to the disclosed methods are suitable for use in environments involving electrochemical reactions, for example as an electrode material within a lithium-ion battery.
    Type: Application
    Filed: July 18, 2024
    Publication date: November 14, 2024
    Applicant: Aspen Aerogels, Inc.
    Inventors: Nicholas Leventis, Roxana Trifu, Redouance Begag, George L. Gould, Nicholas A. Zafiropoulos, Harris R. Miller
  • Patent number: 12077639
    Abstract: The present disclosure is directed to methods of forming polyamic acid and polyimide gels in water. The resulting polyamic acid and polyimide gels may be converted to aerogels, which may further be converted to carbon aerogels. Such carbon aerogels have the same physical properties as carbon aerogels prepared from polyimide aerogels obtained according to conventional methods, i.e., organic solvent-based. The disclosed methods are advantageous in reducing or avoiding costs associated with use and disposal of potentially toxic solvents and byproducts. Gel materials prepared according to the disclosed methods are suitable for use in environments involving electrochemical reactions, for example as an electrode material within a lithium-ion battery.
    Type: Grant
    Filed: December 9, 2021
    Date of Patent: September 3, 2024
    Assignee: Aspen Aerogels, Inc.
    Inventors: Nicholas Leventis, Roxana Trifu, Redouane Begag, George L. Gould, Nicholas A. Zafiropoulos, Harris R. Miller
  • Publication number: 20240254301
    Abstract: The present disclosure is directed to methods of forming polyimide gels. The methods generally include forming a polyamic acid and dehydrating the polyamic acid with a dehydrating agent in the presence of water. The resulting polyimide gels may be converted to polyimide or carbon xerogels or aerogels. The methods are advantageous in providing rapid or even instantaneous gelation, which may be particularly useful in formation of beads comprising the polyimide gels. Polyimide or carbon gel materials prepared according to the disclosed method are suitable for use in environments containing electrochemical reactions, for example as an electrode material within a lithium-ion battery.
    Type: Application
    Filed: February 7, 2024
    Publication date: August 1, 2024
    Applicant: Aspen Aerogels, Inc.
    Inventors: Redouane Begag, Roxana Trifu, Nicholas A. Zafiropoulos, Harris R. Miller, George L. Gould, Nicholas Leventis
  • Patent number: 12034151
    Abstract: Nanoporous carbon-based scaffolds or structures, and specifically carbon aerogels and their manufacture and use thereof are provided. Embodiments include a silicon-doped anode material for a lithium-ion battery, where the anode material includes beads of a polyimide-derived carbon aerogel. The carbon aerogel may further include silicon particles and accommodates expansion of the silicon particles during lithiation. The anode material provides optimal properties for use within the lithium-ion battery.
    Type: Grant
    Filed: August 23, 2021
    Date of Patent: July 9, 2024
    Assignee: Aspen Aerogels, Inc.
    Inventors: Nicholas A. Zafiropoulos, Roxana Trifu, Redouane Begag, Harris R. Miller, Wendell E. Rhine, Nicholas Leventis, George L. Gould, Alexei A. Erchak
  • Patent number: 11932745
    Abstract: The present disclosure is directed to methods of forming polyimide gels. The methods generally include forming a polyamic acid and dehydrating the polyamic acid with a dehydrating agent in the presence of water. The resulting polyimide gels may be converted to polyimide or carbon xerogels or aerogels. The methods are advantageous in providing rapid or even instantaneous gelation, which may be particularly useful in formation of beads comprising the polyimide gels. Polyimide or carbon gel materials prepared according to the disclosed method are suitable for use in environments containing electrochemical reactions, for example as an electrode material within a lithium-ion battery.
    Type: Grant
    Filed: December 9, 2021
    Date of Patent: March 19, 2024
    Assignee: Aspen Aerogels, Inc.
    Inventors: Redouane Begag, Roxana Trifu, Nicholas A. Zafiropoulos, Harris R. Miller, George L. Gould, Nicholas Leventis
  • Publication number: 20240026121
    Abstract: The present disclosure provides an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which also has favorable combustion and self-heating properties. Also provided is a method of preparing an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which has favorable combustion and self-heating properties. Further provided is a method of improving the hydrophobicity, the liquid water uptake, the heat of combustion, or the onset of thermal decomposition temperature of an aerogel composition.
    Type: Application
    Filed: September 28, 2023
    Publication date: January 25, 2024
    Applicant: Aspen Aerogels, Inc.
    Inventors: Owen R. Evans, Kathryn E. deKrafft, Nicholas A. Zafiropoulos, Wenting Dong, David J. Mihalcik, George L. Gould, Irene Melnikova
  • Publication number: 20230387509
    Abstract: Nanoporous carbon-based scaffolds or structures, and specifically carbon aerogels and their manufacture and use thereof. Embodiments include a cathode material within a lithium-air battery, where the cathode is formed of a binder-free, monolithic, polyimide-derived carbon aerogel. The carbon aerogel includes pores that improve the oxygen transport properties of electrolyte solution and improve the formation of lithium peroxide along the surface and/or within the pores of the carbon aerogel. The cathode and underlying carbon aerogel provide optimal properties for use within the lithium-air battery.
    Type: Application
    Filed: February 9, 2023
    Publication date: November 30, 2023
    Applicant: Aspen Aerogels, Inc.
    Inventors: Nicholas A. Zafiropoulos, George Gould
  • Patent number: 11807736
    Abstract: The present disclosure provides an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which also has favorable combustion and self-heating properties. Also provided is a method of preparing an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which has favorable combustion and self-heating properties. Further provided is a method of improving the hydrophobicity, the liquid water uptake, the heat of combustion, or the onset of thermal decomposition temperature of an aerogel composition.
    Type: Grant
    Filed: December 28, 2022
    Date of Patent: November 7, 2023
    Assignee: Aspen Aerogels, Inc.
    Inventors: Owen R Evans, Kathryn E deKrafft, Nicholas A Zafiropoulos, Wenting Dong, David J Mihalcik, George L Gould, Irene Melnikova
  • Patent number: 11807734
    Abstract: The present disclosure provides an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which also has favorable combustion and self-heating properties. Also provided is a method of preparing an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which has favorable combustion and self-heating properties. Further provided is a method of improving the hydrophobicity, the liquid water uptake, the heat of combustion, or the onset of thermal decomposition temperature of an aerogel composition.
    Type: Grant
    Filed: April 6, 2022
    Date of Patent: November 7, 2023
    Assignee: Aspen Aerogels, Inc.
    Inventors: Owen R. Evans, Kathryn E. deKrafft, Nicholas A. Zafiropoulos, Wenting Dong, David J. Mihalcik, George L. Gould, Irene Melnikova
  • Patent number: 11648521
    Abstract: Nanoporous carbon-based scaffolds or structures, and specifically carbon aerogels and their manufacture and use thereof are provided. Embodiments include a silicon-doped anode material for a lithium-ion battery, where the anode material includes beads of polyimide-derived carbon aerogel. The carbon aerogel includes silicon particles and accommodates expansion of the silicon particles during lithiation. The anode material provides optimal properties for use within the lithium-ion battery.
    Type: Grant
    Filed: February 27, 2020
    Date of Patent: May 16, 2023
    Assignee: Aspen Aerogels, Inc.
    Inventors: Nicholas A. Zafiropoulos, Roxana Trifu, Redouane Begag, Wendell E. Rhine, George L. Gould, Alexei A. Erchak, Harris R. Miller, Nicholas Leventis
  • Publication number: 20230134383
    Abstract: The present disclosure provides an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which also has favorable combustion and self-heating properties. Also provided is a method of preparing an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which has favorable combustion and self-heating properties. Further provided is a method of improving the hydrophobicity, the liquid water uptake, the heat of combustion, or the onset of thermal decomposition temperature of an aerogel composition.
    Type: Application
    Filed: December 28, 2022
    Publication date: May 4, 2023
    Applicant: Aspen Aerogels, Inc.
    Inventors: Owen R. Evans, Kathryn E. deKrafft, Nicholas A. Zafiropoulos, Wenting Dong, David J. Mihalcik, George L. Gould, Irene Melnikova
  • Patent number: 11605854
    Abstract: Nanoporous carbon-based scaffolds or structures, and specifically carbon aerogels and their manufacture and use thereof. Embodiments include a cathode material within a lithium-air battery, where the cathode is formed of a binder-free, monolithic, polyimide-derived carbon aerogel. The carbon aerogel includes pores that improve the oxygen transport properties of electrolyte solution and improve the formation of lithium peroxide along the surface and/or within the pores of the carbon aerogel. The cathode and underlying carbon aerogel provide optimal properties for use within the lithium-air battery.
    Type: Grant
    Filed: March 21, 2020
    Date of Patent: March 14, 2023
    Assignee: Aspen Aerogels, Inc.
    Inventors: Nicholas A. Zafiropoulos, George L. Gould
  • Patent number: 11597814
    Abstract: The present disclosure provides an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which also has favorable combustion and self-heating properties. Also provided is a method of preparing an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which has favorable combustion and self-heating properties. Further provided is a method of improving the hydrophobicity, the liquid water uptake, the heat of combustion, or the onset of thermal decomposition temperature of an aerogel composition.
    Type: Grant
    Filed: November 19, 2021
    Date of Patent: March 7, 2023
    Inventors: Owen R Evans, Kathryn E deKrafft, Nicholas A Zafiropoulos, Wenting Dong, David J Mihalcik, George L Gould, Irene Melnikova
  • Publication number: 20220289939
    Abstract: The present disclosure provides an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which also has favorable combustion and self-heating properties. Also provided is a method of preparing an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which has favorable combustion and self-heating properties. Further provided is a method of improving the hydrophobicity, the liquid water uptake, the heat of combustion, or the onset of thermal decomposition temperature of an aerogel composition.
    Type: Application
    Filed: April 6, 2022
    Publication date: September 15, 2022
    Applicant: Aspen Aerogels, Inc.
    Inventors: Owen R. Evans, Kathryn E. deKrafft, Nicholas A. Zafiropoulos, Wenting Dong, David J. Mihalcik, George L. Gould, Irene Melnikova
  • Publication number: 20220278310
    Abstract: Nanoporous carbon-based scaffolds or structures, and specifically carbon aerogels and their manufacture and use thereof. Embodiments include a sulfur-doped cathode material within a lithium-sulfur battery, where the cathode is collector-less and is formed of a binder-free, monolithic, polyimide-derived carbon aerogel. The carbon aerogel includes pores that surround elemental sulfur and accommodate expansion of the sulfur during conversion to lithium sulfide. The cathode and underlying carbon aerogel provide optimal properties for use within the lithium-sulfur battery.
    Type: Application
    Filed: May 20, 2022
    Publication date: September 1, 2022
    Inventors: Nicholas A. Zafiropoulos, George L. Gould
  • Publication number: 20220278333
    Abstract: The present disclosure discusses a system with a nanoporous carbon material with a pore structure and lithium metal disposed adjacent to the nanoporous carbon material. The present disclosure discussion includes an electrical energy storage device including at least one anode, at least one cathode, and an electrolyte comprising lithium ions, wherein the electrical energy storage device has a first cycle efficiency of at least 50% and a reversible capacity of at least 150 mAh/g.
    Type: Application
    Filed: December 9, 2021
    Publication date: September 1, 2022
    Applicant: Aspen Aerogels, Inc.
    Inventors: Nicholas A. Zafiropoulos, George L. Gould, Alexei Erchak
  • Patent number: 11374213
    Abstract: Nanoporous carbon-based scaffolds or structures, and specifically carbon aerogels and their manufacture and use thereof. Embodiments include a sulfur-doped cathode material within a lithium-sulfur battery, where the cathode is collector-less and is formed of a binder-free, monolithic, polyimide-derived carbon aerogel. The carbon aerogel includes pores that surround elemental sulfur and accommodate expansion of the sulfur during conversion to lithium sulfide. The cathode and underlying carbon aerogel provide optimal properties for use within the lithium-sulfur battery.
    Type: Grant
    Filed: March 22, 2020
    Date of Patent: June 28, 2022
    Assignee: ASPEN AEROGELS, INC.
    Inventors: Nicholas A. Zafiropoulos, George L. Gould