Abstract: A process variable transmitter includes a process variable sensor, and an electromagnetic interference (EMI) protection circuit coupled to the process variable sensor. The process variable transmitter also includes a hermetic module enclosing the EMI protection circuit, and electrical connectors coupled to the EMI protection circuit within the hermetic module. The electrical connectors are configurable from outside the hermetic module to connect electronic components of the EMI protection circuit in a configuration that provides transient protection.

Abstract: A field device for an industrial process includes a digital isolator which electrically divides the field device into a primary side for low voltage electronics from a secondary side. A device power supply located in the secondary side is configured to provide power to a process control device which monitors or controls a process variable of the industrial process. A latching relay located in the secondary side couples to the process control device and the device power supply and has a set input to responsively couple the device power supply to the process control device and a reset input which causes the latching relay to enter an electrically open state to thereby disconnect the device power supply from the process control device. A controller located in the primary side is configured to generate a switch signal.

Abstract: A wireless process variable transmitter for use in an industrial process includes a process variable sensor configured to sense a process variable of the industrial process and provide a process variable sensor output. A battery power source includes a plurality of battery power banks each having a primary cell battery, a low voltage cut-off circuit electrically connected to the primary cell battery which provides an electrical connection to the primary cell battery while a voltage of the primary cell battery is above a threshold, and an ideal diode having an input electrically connected to the primary cell battery through the low voltage cut-off and providing a power bank output. A power sharing node has an input connected to the battery power bank output of each of the plurality of battery power banks and having a shared power output which provides power to circuitry of the wireless process variable transmitter.

Abstract: A wireless process variable transmitter for use in an industrial process includes a process variable sensor configured to sense a process variable of the industrial process. Measurement circuitry connected to the process variable sensor provides an output related to the sensed process variable. Wireless communication circuitry connected to the measurement circuitry wirelessly transmits information related to the sensed process variable to a remote location. A removable industrial power module is configured to hold a replaceable battery and provide power to the process variable sensor, the measurement circuitry and the wireless communication circuitry. Battery test circuitry in the removable industrial power module connects to the replaceable battery and provides a visual output related to a condition of the replaceable battery.

Abstract: A wireless process variable transmitter for use in an industrial process includes a process variable sensor configured to sense a process variable of the industrial process. Measurement circuitry connected to the process variable sensor provides an output related to the sensed process variable. Wireless communication circuitry connected to the measurement circuitry wirelessly transmits information related to the sensed process variable to a remote location. A removable industrial power module is configured to hold a replaceable battery and provide power to the process variable sensor, the measurement circuitry and the wireless communication circuitry. Battery test circuitry in the removable industrial power module connects to the replaceable battery and provides a visual output related to a condition of the replaceable battery.

Abstract: A process variable transmitter includes a process variable sensor, and an electromagnetic interference (EMI) protection circuit coupled to the process variable sensor. The process variable transmitter also includes a hermetic module enclosing the EMI protection circuit, and electrical connectors coupled to the EMI protection circuit within the hermetic module. The electrical connectors are configurable from outside the hermetic module to connect electronic components of the EMI protection circuit in a configuration that provides transient protection.

Abstract: A wireless process variable transmitter for use in an industrial process includes a process variable sensor configured to sense a process variable of the industrial process and provide a process variable sensor output. A battery power source includes a plurality of battery power banks each having a primary cell battery, a low voltage cut-off circuit electrically connected to the primary cell battery which provides an electrical connection to the primary cell battery while a voltage of the primary cell battery is above a threshold, and an ideal diode having an input electrically connected to the primary cell battery through the low voltage cut-off and providing a power bank output. A power sharing node has an input connected to the battery power bank output of each of the plurality of battery power banks and having a shared power output which provides power to circuitry of the wireless process variable transmitter.

Abstract: A process transmitter includes a process variable sensor, a test circuit, a switch and a controller. The process variable sensor includes a sensor output that is indicative of a sensed process variable. The test circuit is configured to detect a condition of the process variable sensor. The switch is configured to selectively connect the test circuit to the process variable sensor and disconnect the test circuit from the process variable sensor. The controller is configured to obtain a measurement of the process variable, control the switch, detect a condition of the process variable sensor by comparing the sensor output when the test circuit is connected to the process variable sensor to the sensor output when the test circuit is disconnected from the process variable sensor, and communicate the condition in the measurement to an external control unit.

Abstract: An industrial process field device includes an active component, a latching relay, a controller, a relay drive, and a reset circuit. The active component may be a sensor configured to sense a process parameter, or a control device configured to control a process of the industrial process. The controller is configured to generate a switch signal, and the relay drive is configured to set the latching relay in one of a set state and a reset state based on the switch signal. The reset circuit is configured to set the latching relay to the reset state in response to an interruption of electrical power to the relay drive.

Abstract: A process transmitter includes a process variable sensor, a test circuit, a switch and a controller. The process variable sensor includes a sensor output that is indicative of a sensed process variable. The test circuit is configured to detect a condition of the process variable sensor. The switch is configured to selectively connect the test circuit to the process variable sensor and disconnect the test circuit from the process variable sensor. The controller is configured to obtain a measurement of the process variable, control the switch, detect a condition of the process variable sensor by comparing the sensor output when the test circuit is connected to the process variable sensor to the sensor output when the test circuit is disconnected from the process variable sensor, and communicate the condition in the measurement to an external control unit.

Abstract: A field device for an industrial process includes a current detector for detecting the amount of current consumed by the field device and an interface allowing the field device to communicate with at least one other device. The interface communicates a first alert when the amount of current consumed by the field device exceeds a first threshold and a second alert when the amount of current consumed by the field device is below a second threshold.

Abstract: An industrial process field device includes an active component, a switch, a switch monitor, and a controller. The active component may be a sensor configured to sense a process parameter, or a control device configured to control a process of the industrial process. The switch is electrically coupled to first and second terminals and is configured to electrically connect the first and second terminals when in a closed state, and electrically disconnect the first and second terminals when in an open state. The switch monitor is configured to detect a current state of the switch corresponding to the closed or open state, and generate a state output indicating the current state. The controller is configured to set the switch in the open or closed state, and generate a notification based on the state output that indicates at least one of the current state of the switch and a condition of the switch.

Abstract: A field device for an industrial process includes device circuitry, a shunt circuit, a bulk supply a charging power regulator and a supplemental circuit. The device circuitry is configured to receive power and communicate data over a two-wire process control loop. The shunt circuit is configured to shunt an unused portion of the power to an electrical ground. The charging power regulator is configured to regulate an excess portion of the power to charge the bulk supply based on the unused portion. The supplemental circuit is powered by the bulk supply.

Abstract: An industrial process field device includes an active component, a latching relay, a controller, a relay drive, and a reset circuit. The active component may be a sensor configured to sense a process parameter, or a control device configured to control a process of the industrial process. The controller is configured to generate a switch signal, and the relay drive is configured to set the latching relay in one of a set state and a reset state based on the switch signal. The reset circuit is configured to set the latching relay to the reset state in response to an interruption of electrical power to the relay drive.

Abstract: An industrial process field device includes an active component, a switch, a switch monitor, and a controller. The active component may be a sensor configured to sense a process parameter, or a control device configured to control a process of the industrial process. The switch is electrically coupled to first and second terminals and is configured to electrically connect the first and second terminals when in a closed state, and electrically disconnect the first and second terminals when in an open state. The switch monitor is configured to detect a current state of the switch corresponding to the closed or open state, and generate a state output indicating the current state. The controller is configured to set the switch in the open or closed state, and generate a notification based on the state output that indicates at least one of the current state of the switch and a condition of the switch.

Abstract: A field device for an industrial process includes device circuitry, a shunt circuit, a bulk supply a charging power regulator and a supplemental circuit. The device circuitry is configured to receive power and communicate data over a two-wire process control loop. The shunt circuit is configured to shunt an unused portion of the power to an electrical ground. The charging power regulator is configured to regulate an excess portion of the power to charge the bulk supply based on the unused portion. The supplemental circuit is powered by the bulk supply.

Abstract: A field device for an industrial process includes a current detector for detecting the amount of current consumed by the field device and an interface allowing the field device to communicate with at least one other device. The interface communicates a first alert when the amount of current consumed by the field device exceeds a first threshold and a second alert when the amount of current consumed by the field device is below a second threshold.