Patents by Inventor Nicholas Anthony Zafiropoulos

Nicholas Anthony Zafiropoulos has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11870084
    Abstract: The present invention provides a fiber-reinforced aerogel material which can be used as insulation in thermal battery applications. The fiber-reinforced aerogel material is highly durable, flexible, and has a thermal performance that exceeds the insulation materials currently used in thermal battery applications. The fiber-reinforced aerogel insulation material can be as thin as 1 mm less, and can have a thickness variation as low as 2% or less. Also provided is a method for improving the performance of a thermal battery by incorporating a reinforced aerogel material into the thermal battery. Further provided is a casting method for producing thin fiber-reinforced aerogel materials.
    Type: Grant
    Filed: January 27, 2023
    Date of Patent: January 9, 2024
    Assignee: Aspen Aerogels, Inc.
    Inventors: Owen Richard Evans, Nicholas Anthony Zafiropoulos, Shannon Olga White, Wenting Dong, Wendell E. Rhine
  • Publication number: 20230357504
    Abstract: The present invention provides compositions and methods related to aerogel materials, including polyimide-based aerogels. In particular, aerogel materials optimized to have certain physical and chemical properties such as flexural and compressive strength are provided. In some embodiments, the aerogel materials can be at least partially carbonized.
    Type: Application
    Filed: July 14, 2023
    Publication date: November 9, 2023
    Inventors: Shannon Olga White, Nicholas Anthony Zafiropoulos, Jimmy Lee Clark
  • Publication number: 20230294061
    Abstract: Nanoporous carbon-based scaffolds or structures, and specifically carbon aerogels and their manufacture and use thereof are provided. Embodiments include a silicon-doped anode material for a lithium-ion battery, where the anode material includes beads of polyimide-derived carbon aerogel. The carbon aerogel includes silicon particles and accommodates expansion of the silicon particles during lithiation. The anode material provides optimal properties for use within the lithium-ion battery.
    Type: Application
    Filed: April 5, 2023
    Publication date: September 21, 2023
    Applicant: Aspen Aerogels, Inc.
    Inventors: Nicholas Anthony Zafiropoulos, Roxana Trifu, Redouane Begag, Wendell E. Rhine, George L. Gould, Alexei A. Erchak, Harris R. Miller, Nicholas Leventis
  • Patent number: 11760837
    Abstract: The present invention provides compositions and methods related to aerogel materials, including polyimide-based aerogels. In particular, aerogel materials optimized to have certain physical and chemical properties such as flexural and compressive strength are provided. In some embodiments, the aerogel materials can be at least partially carbonized.
    Type: Grant
    Filed: June 28, 2021
    Date of Patent: September 19, 2023
    Assignee: Aspen Aerogels, Inc.
    Inventors: Nicholas Anthony Zafiropoulos, Shannon Olga White, Jimmy Lee Clark
  • Publication number: 20230170556
    Abstract: The present invention provides a fiber-reinforced aerogel material which can be used as insulation in thermal battery applications. The fiber-reinforced aerogel material is highly durable, flexible, and has a thermal performance that exceeds the insulation materials currently used in thermal battery applications. The fiber-reinforced aerogel insulation material can be as thin as 1 mm less, and can have a thickness variation as low as 2% or less. Also provided is a method for improving the performance of a thermal battery by incorporating a reinforced aerogel material into the thermal battery. Further provided is a casting method for producing thin fiber-reinforced aerogel materials.
    Type: Application
    Filed: January 27, 2023
    Publication date: June 1, 2023
    Applicant: Aspen Aerogels, Inc.
    Inventors: Owen Richard Evans, Nicholas Anthony Zafiropoulos, Shannon Olga White, Wenting Dong, Wendell E. Rhine
  • Patent number: 11658361
    Abstract: The present invention provides a fiber-reinforced aerogel material which can be used as insulation in thermal battery applications. The fiber-reinforced aerogel material is highly durable, flexible, and has a thermal performance that exceeds the insulation materials currently used in thermal battery applications. The fiber-reinforced aerogel insulation material can be as thin as 1 mm less, and can have a thickness variation as low as 2% or less. Also provided is a method for improving the performance of a thermal battery by incorporating a reinforced aerogel material into the thermal battery. Further provided is a casting method for producing thin fiber-reinforced aerogel materials.
    Type: Grant
    Filed: May 6, 2022
    Date of Patent: May 23, 2023
    Assignee: Aspen Aerogels, Inc.
    Inventors: Owen Richard Evans, Nicholas Anthony Zafiropoulos, Shannon Olga White, Wenting Dong, Wendell E. Rhine
  • Publication number: 20230085627
    Abstract: The current disclosure provides reinforced aerogel compositions that are durable and easy to handle, have favorable performance in aqueous environments, have favorable insulation properties, and have favorable, reaction to fire, combustion and flame-resistance properties. Also provided are methods of preparing or manufacturing such reinforced aerogel compositions. In certain embodiments, the composition has a silica-based aerogel framework, reinforced with an open-cell macroporous framework, and includes one or more fire-class additives, where the silica-based aerogel framework comprises at least one hydrophobic-bound silicon and the composition or each of its components has desired properties.
    Type: Application
    Filed: November 16, 2022
    Publication date: March 23, 2023
    Applicant: Aspen Aerogels, Inc.
    Inventors: David Mihalcik, Kathryn Elizabeth deKrafft, Nicholas Anthony Zafiropoulos, Owen Richard Evans, George L. Gould, Wibke Lolsberg
  • Patent number: 11588196
    Abstract: The present invention provides a fiber-reinforced aerogel material which can be used as insulation in thermal battery applications. The fiber-reinforced aerogel material is highly durable, flexible, and has a thermal performance that exceeds the insulation materials currently used in thermal battery applications. The fiber-reinforced aerogel insulation material can be as thin as 1 mm less, and can have a thickness variation as low as 2% or less. Also provided is a method for improving the performance of a thermal battery by incorporating a reinforced aerogel material into the thermal battery. Further provided is a casting method for producing thin fiber-reinforced aerogel materials.
    Type: Grant
    Filed: May 6, 2022
    Date of Patent: February 21, 2023
    Assignee: Aspen Aerogels, Inc.
    Inventors: Owen Richard Evans, Nicholas Anthony Zafiropoulos, Shannon Olga White, Wenting Dong, Wendell E. Rhine
  • Publication number: 20230017608
    Abstract: The present invention provides a fiber-reinforced aerogel material which can be used as insulation in thermal battery applications. The fiber-reinforced aerogel material is highly durable, flexible, and has a thermal performance that exceeds the insulation materials currently used in thermal battery applications. The fiber-reinforced aerogel insulation material can be as thin as 1 mm less, and can have a thickness variation as low as 2% or less. Also provided is a method for improving the performance of a thermal battery by incorporating a reinforced aerogel material into the thermal battery. Further provided is a casting method for producing thin fiber-reinforced aerogel materials.
    Type: Application
    Filed: May 6, 2022
    Publication date: January 19, 2023
    Inventors: Owen Richard Evans, Nicholas Anthony Zafiropoulos, Shannon Olga White, Wenting Dong, Wendell E. Rhine
  • Patent number: 11547977
    Abstract: The current disclosure provides reinforced aerogel compositions that are durable and easy to handle, have favorable performance in aqueous environments, have favorable insulation properties, and have favorable, reaction to fire, combustion and flame-resistance properties. Also provided are methods of preparing or manufacturing such reinforced aerogel compositions. In certain embodiments, the composition has a silica-based aerogel framework, reinforced with an open-cell macroporous framework, and includes one or more fire-class additives, where the silica-based aerogel framework comprises at least one hydrophobic-bound silicon and the composition or each of its components has desired properties.
    Type: Grant
    Filed: May 29, 2019
    Date of Patent: January 10, 2023
    Assignee: Aspen Aerogels, Inc.
    Inventors: David J. Mihalcik, Kathryn Elizabeth deKrafft, Nicholas Anthony Zafiropoulos, Owen Richard Evans, George L. Gould, Wibke Lölsberg
  • Publication number: 20220271375
    Abstract: The present invention provides a fiber-reinforced aerogel material which can be used as insulation in thermal battery applications. The fiber-reinforced aerogel material is highly durable, flexible, and has a thermal performance that exceeds the insulation materials currently used in thermal battery applications. The fiber-reinforced aerogel insulation material can be as thin as 1 mm less, and can have a thickness variation as low as 2% or less. Also provided is a method for improving the performance of a thermal battery by incorporating a reinforced aerogel material into the thermal battery. Further provided is a casting method for producing thin fiber-reinforced aerogel materials.
    Type: Application
    Filed: May 6, 2022
    Publication date: August 25, 2022
    Inventors: Owen Richard Evans, Nicholas Anthony Zafiropoulos, Shannon Olga White, Wenting Dong, Wendell E. Rhine
  • Patent number: 11380953
    Abstract: The present invention provides a fiber-reinforced aerogel material which can be used as insulation in thermal battery applications. The fiber-reinforced aerogel material is highly durable, flexible, and has a thermal performance that exceeds the insulation materials currently used in thermal battery applications. The fiber-reinforced aerogel insulation material can be as thin as 1 mm less, and can have a thickness variation as low as 2% or less. Also provided is a method for improving the performance of a thermal battery by incorporating a reinforced aerogel material into the thermal battery. Further provided is a casting method for producing thin fiber-reinforced aerogel materials.
    Type: Grant
    Filed: June 12, 2015
    Date of Patent: July 5, 2022
    Assignee: ASPEN AEROGELS, INC.
    Inventors: Owen Richard Evans, Nicholas Anthony Zafiropoulos, Shannon Olga White, Wenting Dong, Wendell E. Rhine
  • Publication number: 20210371592
    Abstract: The present invention provides compositions and methods related to aerogel materials, including polyimide-based aerogels. In particular, aerogel materials optimized to have certain physical and chemical properties such as flexural and compressive strength are provided. In some embodiments, the aerogel materials can be at least partially carbonized.
    Type: Application
    Filed: June 28, 2021
    Publication date: December 2, 2021
    Applicant: Aspen Aerogels, Inc.
    Inventors: Nicholas Anthony Zafiropoulos, Shannon Olga White, Jimmy Lee Clark
  • Patent number: 11046815
    Abstract: The present invention provides articles and methods related to insulation panels made from aerogels, and specifically polyimide based aerogels. Such insulation panels have a wide variety of applications, including specifically in aerospace applications.
    Type: Grant
    Filed: April 1, 2019
    Date of Patent: June 29, 2021
    Assignee: Aspen Aerogels, Inc.
    Inventors: Shannon Olga White, Nicholas Anthony Zafiropoulos, Jimmy Lee Clark
  • Publication number: 20190374921
    Abstract: The current disclosure provides reinforced aerogel compositions that are durable and easy to handle, have favorable performance in aqueous environments, have favorable insulation properties, and have favorable, reaction to fire, combustion and flame-resistance properties. Also provided are methods of preparing or manufacturing such reinforced aerogel compositions. In certain embodiments, the composition has a silica-based aerogel framework, reinforced with an open-cell macroporous framework, and includes one or more fire-class additives, where the silica-based aerogel framework comprises at least one hydrophobic-bound silicon and the composition or each of its components has desired properties.
    Type: Application
    Filed: May 29, 2019
    Publication date: December 12, 2019
    Inventors: David J. Mihalcik, Kathryn Elizabeth deKrafft, Nicholas Anthony Zafiropoulos, Owen Richard Evans, George L. Gould, Wibke Lölsberg
  • Publication number: 20190225753
    Abstract: The present invention provides articles and methods related to insulation panels made from aerogels, and specifically polyimide based aerogels. Such insulation panels have a wide variety of applications, including specifically in aerospace applications.
    Type: Application
    Filed: April 1, 2019
    Publication date: July 25, 2019
    Inventors: Shannon Olga White, Nicholas Anthony Zafiropoulos, Jimmy Lee Clark
  • Patent number: 10253159
    Abstract: The present disclosure provides an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which also has favorable combustion and self-heating properties. Also provided is a method of preparing an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which has favorable combustion and self-heating properties. Further provided is a method of improving the hydrophobicity, the liquid water uptake, the heat of combustion, or the onset of thermal decomposition temperature of an aerogel composition.
    Type: Grant
    Filed: December 7, 2017
    Date of Patent: April 9, 2019
    Assignee: Aspen Aerogels, Inc.
    Inventors: Owen Richard Evans, Kathryn Elizabeth deKrafft, Nicholas Anthony Zafiropoulos, Wenting Dong, David J Mihalcik, George L Gould, Irene Melnikova
  • Patent number: 10246554
    Abstract: The present invention provides articles and methods related to insulation panels made from aerogels, and specifically polyimide based aerogels. Such insulation panels have a wide variety of applications, including specifically in aerospace applications.
    Type: Grant
    Filed: January 30, 2017
    Date of Patent: April 2, 2019
    Assignee: Aspen Aerogels, Inc.
    Inventors: Shannon Olga White, Nicholas Anthony Zafiropoulos, Jimmy Lee Clark
  • Patent number: 10233302
    Abstract: The present disclosure provides an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which also has favorable combustion and self-heating properties. Also provided is a method of preparing an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which has favorable combustion and self-heating properties. Further provided is a method of improving the hydrophobicity, the liquid water uptake, the heat of combustion, or the onset of thermal decomposition temperature of an aerogel composition.
    Type: Grant
    Filed: December 7, 2017
    Date of Patent: March 19, 2019
    Assignee: Aspen Aerogels, Inc.
    Inventors: Owen Richard Evans, Kathryn Elizabeth deKrafft, Nicholas Anthony Zafiropoulos, Wenting Dong, David J Mihalcik, George L Gould, Irene Melnikova
  • Patent number: 10233303
    Abstract: The present disclosure provides an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which also has favorable combustion and self-heating properties. Also provided is a method of preparing an aerogel composition which is durable and easy to handle, which has favorable performance in aqueous environments, and which has favorable combustion and self-heating properties. Further provided is a method of improving the hydrophobicity, the liquid water uptake, the heat of combustion, or the onset of thermal decomposition temperature of an aerogel composition.
    Type: Grant
    Filed: December 7, 2017
    Date of Patent: March 19, 2019
    Assignee: Aspen Aerogels, Inc.
    Inventors: Owen Richard Evans, Kathryn Elizabeth deKrafft, Nicholas Anthony Zafiropoulos, Wenting Dong, David J Mihalcik, George L Gould, Irene Melnikova