Abstract: A system and method of sorting mineral streams, for example laterite mineral ores, into appropriately classified valuable and waste streams for maximum recovery of value from the mineral stream, e.g., a stream of minerals includes receiving response data indicating reflected, absorbed or backscattered energy from a mineral sample exposed to a sensor, where the mineral sample is irradiated with electromagnetic energy. The system determines spectral characteristics of the mineral sample by performing spectral analysis on the response data of the mineral sample and identifies a composition of the mineral sample by comparing the spectral characteristics of the mineral sample to previously developed spectral characteristics of samples of known composition. The system then generates a sort decision for the mineral sample based on the comparison, where the sort decision is used in diverting the mineral sample to a desired destination e.g. pyrometallurgical treatment stages, or to a waste stream.

Abstract: A system and method of sorting mineral streams, for example laterite mineral ores, into appropriately classified valuable and waste streams for maximum recovery of value from the mineral stream, e.g., a stream of minerals includes receiving response data indicating reflected, absorbed or backscattered energy from a mineral sample exposed to a sensor, where the mineral sample is irradiated with electromagnetic energy. The system determines spectral characteristics of the mineral sample by performing spectral analysis on the response data of the mineral sample and identifies a composition of the mineral sample by comparing the spectral characteristics of the mineral sample to previously developed spectral characteristics of samples of known composition. The system then generates a sort decision for the mineral sample based on the comparison, where the sort decision is used in diverting the mineral sample to a desired destination e.g. pyrometallurgical treatment stages, or to a waste stream.

Abstract: A system and method of sorting mineral streams, for example laterite mineral ores, into appropriately classified valuable and waste streams for maximum recovery of value from the mineral stream, e.g., a stream of minerals includes receiving response data indicating reflected, absorbed or backscattered energy from a mineral sample exposed to a sensor, where the mineral sample is irradiated with electromagnetic energy. The system determines spectral characteristics of the mineral sample by performing spectral analysis on the response data of the mineral sample and identifies a composition of the mineral sample by comparing the spectral characteristics of the mineral sample to previously developed spectral characteristics of samples of known composition. The system then generates a sort decision for the mineral sample based on the comparison, where the sort decision is used in diverting the mineral sample to a desired destination e.g. pyrometallurgical treatment stages, or to a waste stream.

Abstract: A system and method of sorting mineral streams, for example laterite mineral ores, into appropriately classified valuable and waste streams for maximum recovery of value from the mineral stream, e.g., a stream of minerals includes receiving response data indicating reflected, absorbed or backscattered energy from a mineral sample exposed to a sensor, where the mineral sample is irradiated with electromagnetic energy. The system determines spectral characteristics of the mineral sample by performing spectral analysis on the response data of the mineral sample and identifies a composition of the mineral sample by comparing the spectral characteristics of the mineral sample to previously developed spectral characteristics of samples of known composition. The system then generates a sort decision for the mineral sample based on the comparison, where the sort decision is used in diverting the mineral sample to a desired destination e.g. pyrometallurgical treatment stages, or to a waste stream.

Abstract: A system and method of sorting mineral streams, for example laterite mineral ores, into appropriately classified valuable and waste streams for maximum recovery of value from the mineral stream, e.g., a stream of minerals includes receiving response data indicating reflected, absorbed or backscattered energy from a mineral sample exposed to a sensor, where the mineral sample is irradiated with electromagnetic energy. The system determines spectral characteristics of the mineral sample by performing spectral analysis on the response data of the mineral sample and identifies a composition of the mineral sample by comparing the spectral characteristics of the mineral sample to previously developed spectral characteristics of samples of known composition. The system then generates a sort decision for the mineral sample based on the comparison, where the sort decision is used in diverting the mineral sample to a desired destination e.g. pyrometallurgical treatment stages, or to a waste stream.

Abstract: A system and method of sorting mineral streams, for example laterite mineral ores, into appropriately classified valuable and waste streams for maximum recovery of value from the mineral stream, e.g., a stream of minerals includes receiving response data indicating reflected, absorbed or backscattered energy from a mineral sample exposed to a sensor, where the mineral sample is irradiated with electromagnetic energy. The system determines spectral characteristics of the mineral sample by performing spectral analysis on the response data of the mineral sample and identifies a composition of the mineral sample by comparing the spectral characteristics of the mineral sample to previously developed spectral characteristics of samples of known composition. The system then generates a sort decision for the mineral sample based on the comparison, where the sort decision is used in diverting the mineral sample to a desired destination e.g. pyrometallurgical treatment stages, or to a waste stream.

Abstract: A process for treating a metal sulphide concentrate which includes the steps of: a) roasting the concentrate to reduce the sulphide content of the concentrate, to a negligible value and b) melting the concentrate, under reducing conditions, in an electrically stabilized open-arc furnace, in particular a DC arc furnace.

Abstract: A method of carrying out a chemical reaction in a fluidized bed reactor is provided wherein the reactants include at least one finely sub-divided reactant having a particle size substantially smaller than that of the particles constituting the fluidized bed. The reactor includes a downcomer compartment and a riser compartment operated such that the fluidized bed particles circulate by moving down the downcomer compartment and up the riser compartment. The finely divided solid reactant is introduced, either as such, or in an agglomerated form, into the central or upper region of the fluidized bed in the downcomer compartment such that it becomes entrained in the downwardly moving fluidized bed in the downcomer compartment and moves countercurrent to the fluidizing gas towards the lower end of the riser compartment. The reaction products which may be, or include, fine divided solids are carried out of the top of the reactor from the riser compartment.

Abstract: A process is provided for the production of magnesium from magnesium oxide, generally in the form of calcined dolomite, in which magnesium vapor is produced in a heated reaction zone from solid reactants fed substantially continuously to such reaction zone. The solid reactants include a reductant and optionally a slag forming agent, preferably ferrosilicon and alumina respectively. The reaction zone is heated by a thermal plasma, the electrical current of which includes the furnace bath as an integral part of it. The plasma forming gas is preferably argon.

Abstract: A process for the production of ferrochromium by smelting chromite ore and in which ferrochromium fines may form a part of the feed materials, or for the further treatment of ferrochromium fines alone, in each case in the presence of a limited amount of carbonaceous reductant, is provided. The amount of reductant is generally limited to a maximum of 150% of the stoichiometric amount required for reduction of all the chromium and iron to metal or carbide form and to produce the required level of silicon in the product (normally 2 to 4%). The process is carried out by feeding the preferably premixed feed materials to a liquid slag phase in the bath of the furnace at a rate chosen to maintain the molten state and temperature of such material. Oxygen is substantially excluded from the reaction zone which is heated by a transferred arc thermal plasma.

Abstract: A process for the refining of high carbon ferrochromium metal in which the ferrochromium metal is refined, in the liquid state, with liquid metal oxide, generally including oxide fines. The heating is carried out in a transferred arc thermal plasma with substantial exclusion of carbon; although a consumable carbon electrode can be employed to generate the plasma. The ferrochromium metal is preferably premixed with the required oxides and fluxes and the feed is added to the furnace bath at a rate controlled to ensure that the slag and metal remain molten and at a chosen temperature.