Abstract: A wind tunnel for a welding-type power supply has a primary section and a secondary section that combine to produce a primary cooling chamber and a secondary cooling chamber. Baffling on the primary and secondary sections define primary and secondary airflow paths through the primary and secondary cooling chambers. Fans may be configured to drive air along the airflow paths, and electrical components situated in the cooling chambers may be cooled by air flowing along the airflow paths. A divider comprising engaged partitions of the primary section and secondary section may separate and/or isolate the primary cooling path from the secondary cooling path. The wind tunnel may comprise an insulating material to provide electrical isolation (creepage and clearance) between electrical components.

Abstract: Systems are disclosed relating to a mobile device mounted to a welding helmet such that a wearer of the welding helmet can see a display of the mobile device when wearing the welding helmet. In some examples, the mobile device is mounted such that a camera of the mobile device is unobscured and positioned at approximately eye level, facing the same way the wearer's eyes are facing. In some examples, the simulated training environment may be presented to the user via the display screen of the mobile device, using images captured by the camera of the mobile device, when the mobile device is so mounted to the welding helmet.

Abstract: A cart is disclosed for carrying a gas bottle. The cart includes a wheeled frame and a bottle support platform. The support platform is configured to pivot between a loading position in which a gas bottle may be loaded and/or unloaded from the bottle support platform and a cradle position in which the gas bottle and the bottle support platform are elevated. A bottle rest may support the bottle when the bottle support platform is in the cradle position. A bottle support spine may also, or alternatively, support the bottle during transportation and act as a lever for pivoting the bottle support platform between the loading position and the cradle position.

Abstract: A cart is disclosed for carrying a gas bottle. The cart includes a wheeled frame and a bottle support platform. The support platform is configured to pivot between a loading position in which a gas bottle may be loaded and/or unloaded from the bottle support platform and a cradle position in which the gas bottle and the bottle support platform are elevated. A bottle rest may support the bottle when the bottle support platform is in the cradle position. A bottle support spine may also, or alternatively, support the bottle during transportation and act as a lever for pivoting the bottle support platform between the loading position and the cradle position.

Abstract: A tool less method of connecting a welding-type power source with a cart is disclosed. In some examples, the cart may be configured to carry one or more gas bottles (and/or cylinders). In some examples, the power source housing and the cart may connect at interfacing ends and/or walls of the housing and cart. A connector, such as a clip for example, may span the interface to connect the power source housing and the cart. Catches (e.g. slots, holes, crevices, and/or protrusions) may be formed in and/or on the power supply housing and/or cart proximate to the interfacing ends and/or walls. In some examples, the catches may be aligned. In some examples, the cart and/or power source housing may include alignment surfaces to assist with alignment. The connector may engage the aligned catches to connect the welding-type power source and cart together at the interface.

Abstract: Some examples of the present disclosure relate to a wind tunnel for a welding-type power supply. The wind tunnel has a primary section and a secondary section. The primary section and secondary section combine to produce a primary cooling chamber and a secondary cooling chamber. Baffling on the primary and secondary sections define a primary airflow path and a secondary airflow path through the primary cooling chamber and secondary cooling chamber, respectively. A primary fan may be configured to drive air along the primary airflow path, while a secondary fan may be configured to drive air along the secondary cooling path. Primary components may be situated in the primary cooling chamber and/or along the primary cooling path, while secondary components may be situated in the secondary cooling chamber and/or along the primary cooling path. A divider comprising engaged partitions of the primary section and secondary section may separate and/or isolate the primary cooling path from the secondary cooling path.

Abstract: A cable management system for a manufacturing apparatus. The cable management system includes a housing having a front panel and a rear panel and a recessed pocket integrated into at least one of the front panel and the rear panel. The cable management system further includes a cable management hook movably mounted to the recessed pocket and having a shape complementary to the recessed pocket so as to be configured to move between an open position external to a shape of the housing and a closed position that is integrated with the shape of the housing.

Abstract: Welding-type systems and user interfaces having a color display for displaying physical setup instructions are disclosed. Example interface devices include a process selection input device, a display device, a memory, and a processor. The memory stores weld connection setup graphics and physical welding connections. Each of the plurality of weld connection setup graphics is a graphic of a perspective view of a power supply. The processor, in response to identifying a selected welding process type via the welding process selection input device, displays one of the plurality of the weld connection setup graphics via the display device. The processor detects a physical welding connection made at the power supply, determines, based on the detected physical welding connection, that the detected physical welding connection is incorrect for the selected welding process type, and displays an alert on the display device to indicate an error in the detected physical welding connection.

Abstract: A cart is disclosed for carrying a gas bottle. The cart includes a wheeled frame and a bottle support platform. The support platform is configured to pivot between a loading position in which a gas bottle may be loaded and/or unloaded from the bottle support platform and a cradle position in which the gas bottle and the bottle support platform are elevated. A bottle rest may support the bottle when the bottle support platform is in the cradle position. A bottle support spine may also, or alternatively, support the bottle during transportation and act as a lever for pivoting the bottle support platform between the loading position and the cradle position.

Abstract: A welding system includes a frame having a first sliding track and a second sliding track. The welding system also includes a cover piece having a first set of tabs configured to slide within the first sliding track, and a second set of tabs configured to slide within the second sliding track. The first and second sets of tabs are disposed on opposite sides of the cover piece. The cover piece includes an indention configured to mate with a detent protruding from a fan louver of the frame when the cover piece is slid into an open position. In addition, the welding system includes a plurality of electrical connections. The cover piece substantially covers the plurality of electrical connections when the cover piece is slid into a closed position within the sliding tracks, and the plurality of electrical connections are entirely exposed when the cover piece is slid into the open position within the sliding tracks.

Abstract: A welding system includes an enclosure frame. The welding system also includes a side panel having a tab extending along a bottom edge of the side panel. The tab is configured to mate with a complementary slot in the enclosure frame.

Abstract: A welding system includes power conversion circuitry configured to convert input power to weld power and a first housing surface. The first housing surface includes a first mating geometry configured to mate with a first complementary geometry of a first modular surface of a first modular component of the welding system.

Abstract: A welding system includes power conversion circuitry configured to convert input power to weld power and a first housing surface. The first housing surface includes a first mating geometry configured to mate with a first complementary geometry of a first modular surface of a first modular component of the welding system.

Abstract: Welding-type systems and user interfaces having a color display for displaying physical setup instructions are disclosed. Example interface devices include a process selection input device, a display device, a memory, and a processor. The memory stores weld connection setup graphics and physical welding connections. Each of the plurality of weld connection setup graphics is a graphic of a perspective view of a power supply. The processor, in response to identifying a selected welding process type via the welding process selection input device, displays one of the plurality of the weld connection setup graphics via the display device. The processor detects a physical welding connection made at the power supply, determines, based on the detected physical welding connection, that the detected physical welding connection is incorrect for the selected welding process type, and displays an alert on the display device to indicate an error in the detected physical welding connection.

Abstract: An adapter assembly includes a coupling portion that couples to a gas metal arc welding (GMAW) wire drive assembly and receives electrical current flow from the GMAW wire drive assembly. Additionally, the adapter assembly includes a receiving portion that couples with a connector of a welding cable of a non-GMAW torch to provide the electrical current flow to the non-GMAW torch from the GMAW wire drive assembly. Further, the adapter assembly includes an insulating component that affixes around the receiving portion.

Abstract: A bolt-through type power connector includes a metal plate portion and a metal attachment portion. The bolt-through type power connector has a first end and a second end. The bolt-through type power connector includes a metal plate portion at the first end. The metal plate portion includes a structure that is configured to support one or more ring terminals of one or more power cables. The structure is (a) a through hole, which is in the metal plate portion and sized to receive a bolt that is configured to support the one or more ring terminals, or (b) a stud, which is configured to support the one or more ring terminals. The metal attachment portion extends from the metal plate portion to the second end. The metal attachment portion has a male engagement portion with a flange portion that provides a surface facing the second end. The male engagement portion has an outer profile for receipt of hardware to secure the bolt-through type connector within an opening of a bulkhead assembly.

Abstract: A welding system includes a housing having a front panel assembly. The welding system also includes first and second handles. The first handle is coupled to a first side of the front panel assembly and the second handle is coupled to a second side of the front panel assembly that is opposite from the first side. Each handle includes a recessed handle portion having an inner wall that forms an angle of between approximately 60 degrees and approximately 80 degrees with respect to an outer wall of the respective handle. The first and second handles are symmetrical about a central axis such that the first and second handles are interchangeable with each other. In addition, the first and second handles each include a plurality of internal tabs on both top and bottom sides of the first and second handles. The internal tabs facilitate coupling and alignment of the first and second handles with the front panel assembly.

Abstract: A controller for a welding system adapted to determine a value of a weld secondary parameter across a weld secondary component based on a sensed parameter is provided. The controller may also be adapted to compare the determined value to a reference value range and to alert a user to a presence and location of a weld secondary error when the determined value is outside the referenced value range.

Abstract: A cable management system for a manufacturing apparatus. The cable management system includes a housing having a front panel and a rear panel and a recessed pocket integrated into at least one of the front panel and the rear panel. The cable management system further includes a cable management hook movably mounted to the recessed pocket and having a shape complementary to the recessed pocket so as to be configured to move between an open position external to a shape of the housing and a closed position that is integrated with the shape of the housing.

Abstract: This disclosure relates generally to removing wire insulation. In an embodiment, a system for heating and removal of wire insulation includes a power supply configured to receive input power and to provide a high frequency power output to an induction coil. The induction coil is to be coupled to the power supply and dimensioned to receive an insulated wire therethrough. The induction coil is also to produce a field based upon the high frequency power output to heat the wire by induction and to condition insulation disposed on an outer surface of the wire for removal.