Patents by Inventor Nicholas James Welham

Nicholas James Welham has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10590512
    Abstract: A method for leaching copper from an oxidized copper ore, wherein at least 5% of the copper present in the oxidized copper ore is an oxidized copper compound, the method comprising the method steps of: applying an aqueous solution of a curing agent to the oxidized copper ore to produce a cured ore; forming a leach solution by applying an ammoniacal solution that has an ammonium carbonate content of less than 5 g/L to the cured ore to produce a pregnant leach solution containing copper; and passing the pregnant leach solution to a means for recovering copper.
    Type: Grant
    Filed: May 28, 2015
    Date of Patent: March 17, 2020
    Assignee: METALEACH LIMITED
    Inventors: Matthew Leslie Sutcliffe, Garry Mervyn Johnston, Nicholas James Welham
  • Publication number: 20180237886
    Abstract: A method for recovering zinc from an aqueous ammoniacal ammonium carbonate zinc solution, the method comprising the steps of: Contacting the aqueous ammoniacal ammonium carbonate zinc solution with an organic solution of a zinc extractant, such that a portion of the zinc is transferred from the aqueous ammoniacal ammonium carbonate zinc solution, producing a zinc-depleted aqueous ammoniacal ammonium carbonate solution and a zinc-enriched organic solution of a zinc extractant; Separating the zinc-enriched organic solution of a zinc extractant from the zinc-depleted aqueous ammoniacal ammonium carbonate solution; Contacting the zinc-enriched organic solution with an aqueous acidic solution, producing a zinc-enriched aqueous acidic solution and a zinc-depleted organic solution of a zinc extractant; and Recovering zinc from the zinc-enriched aqueous acid solution.
    Type: Application
    Filed: September 29, 2016
    Publication date: August 23, 2018
    Applicant: METALEACH LIMITED
    Inventor: Nicholas James WELHAM
  • Patent number: 9771631
    Abstract: A method for leaching one or more target metals from a sulfide ore and/or concentrate containing such, the method comprising the steps of: (a) Exposing the ore and/or concentrate to an aqueous solution of chlorine-based oxidising species in which the hypochlorous acid comprises at least 10 mol % of the chlorine-based oxidising species; (b) Allowing and/or facilitating the oxidation of the target metals by the hypochlorous acid, thereby decreasing the pH such that the predominant chlorine-based oxidising species becomes chlorine; (c) Allowing and/or facilitating the oxidation of the target metals by the chlorine; (d) Allowing and/or facilitating the dissolution of the target metals by the solution species formed during the oxidation by hypochlorous acid and/or chlorine; and (e) Passing the pregnant solution produced thereby to a means for metal recovery.
    Type: Grant
    Filed: May 26, 2010
    Date of Patent: September 26, 2017
    Assignee: METALEACH LIMITED
    Inventors: Nicholas James Welham, Garry Mervyn Johnston, Matthew Leslie Sutcliffe
  • Publication number: 20170191144
    Abstract: In accordance with the present invention there is provided a method for leaching copper from a oxidised copper ore, wherein at least 5% of the copper present in the oxidised copper ore is an oxidised copper compound, the method comprising the method steps of: applying an aqueous solution of a curing agent to the oxidised copper ore, producing a cured ore; forming a leach solution by applying an ammoniacal solution that has an ammonium carbonate content of less than 20 g/L to the cured ore, producing a pregnant leach solution containing copper; and passing the pregnant leach solution to a means for recovering copper.
    Type: Application
    Filed: May 28, 2015
    Publication date: July 6, 2017
    Inventors: Matthew Leslie SUTCLIFFE, Garry Mervyn JOHNSTON, Nicholas James WELHAM
  • Patent number: 9057119
    Abstract: A method for leaching molybdenum and/or rhenium from a sulfide ore and/or concentrate containing such, the method comprising the steps of: Exposing the ore and/or concentrate to an aqueous solution of chlorine-based oxidizing species in which the sum of the concentrations of hypochlorite and hypochlorous acid is at least 10 mol % of the chlorine-based oxidizing species; Allowing and/or facilitating the oxidation of the molybdenum and/or rhenium by the hypochlorite and/or hypochlorous acid, thereby decreasing the pH such that the predominant chlorine-based oxidizing species becomes chlorine; Allowing and/or facilitating the oxidation of the molybdenum and/or rhenium by the chlorine thereby producing a pregnant leach solution; and Passing the pregnant leach solution to a means for metal recovery.
    Type: Grant
    Filed: March 3, 2011
    Date of Patent: June 16, 2015
    Assignee: Metaleach Limited
    Inventors: Matthew Leslie Sutcliffe, Garry Mervyn Johnston, Nicholas James Welham
  • Patent number: 9011574
    Abstract: A method for leaching copper and molybdenum from an ore, residue and/or concentrate containing such, in which more than 1% w/w of the total molybdenum is present as a sulfide and in which more than 1% w/w of the total copper is present as an oxide, the method comprising the steps of: exposing the ore, residue and/or concentrate to an aqueous solution of chlorine (I)-based oxidizing species of a pH of at least 3.0; oxidizing the molybdenum by the chlorine-based oxidizing species thereby providing a treated ore, residue and/or concentrate and a reduced aqueous solution of chlorine-based oxidizing species; leaching the treated ore, residue and/or concentrate by exposing the treated ore, residue and/or concentrate to an aqueous ammoniacal ammonium carbonate solution to form a pregnant leach solution containing both copper and molybdenum; and passing the pregnant leach solution containing both copper and molybdenum to a means for metal recovery.
    Type: Grant
    Filed: August 29, 2011
    Date of Patent: April 21, 2015
    Assignee: MetaLeach Limited
    Inventors: Nicholas James Welham, Garry Mervyn Johnston, Matthew Leslie Sutcliffe
  • Patent number: 8871001
    Abstract: A method for leaching zinc from a zinc-bearing carbonate ore, the method comprising the steps of: subjecting the zinc-bearing carbonate ore to elevated temperatures of between about 300° C. and about 900° C. thereby producing a roasted ore; subjecting the roasted ore to an aqueous acid or alkali leach thereby producing an aqueous zinc solution; and subjecting the aqueous zinc solution to a zinc recovery step.
    Type: Grant
    Filed: February 19, 2010
    Date of Patent: October 28, 2014
    Assignee: Metaleach Limited
    Inventors: Matthew Leslie Sutcliffe, Garry Mervyn Johnston, Nicholas James Welham
  • Publication number: 20130220078
    Abstract: A method for leaching copper and molybdenum from an ore, residue and/or concentrate containing such, in which more than 1% of the total molybdenum is present as a sulfide and in which more than 1% of the total copper is present as an oxide, the method comprising the steps of: Exposing the ore, residue and/or concentrate to an aqueous solution of chlorine (I)-based oxidising species of a p H of at least 3.0; Allowing and/or facilitating the oxidation of the molybdenum by the chlorine-based oxidising species thereby providing a treated ore, residue and/or concentrate and a reduced aqueous solution of chlorine-based oxidising species; and Leaching the treated ore, residue and/or concentrate by exposing the treated ore, residue and/or concentrate to an aqueous ammoniacal ammonium carbonate solution to form a pregnant leach solution containing both copper and molybdenum; Passing the pregnant leach solution containing both copper and molybdenum to a means for metal recovery.
    Type: Application
    Filed: August 29, 2011
    Publication date: August 29, 2013
    Applicant: METALEACH LIMITED
    Inventors: Nicholas James Welham, Garry Mervyn Johnston, Matthew Leslie Sutcliffe
  • Patent number: 8486355
    Abstract: A method for leaching cobalt from a non-lateritic oxidized cobalt ore, the method comprising the method steps of: curing the non-lateritic oxidized cobalt ore to be leached through the application of an aqueous solution of a cobalt reducing agent selected from the group: iron (II) salts, sulfite salts, sulfur dioxide, and combinations thereof; at a pressure of between about atmospheric pressure and about 5 atmospheres, at a temperature between about 5° C. and about 65° C.; wherein the pH of the aqueous solution of the cobalt reducing agent is between about 1.0 and 10.
    Type: Grant
    Filed: August 6, 2010
    Date of Patent: July 16, 2013
    Assignee: Metaleach Limited
    Inventors: Matthew Leslie Sutcliffe, Garry Mervyn Johnston, Nicholas James Welham
  • Publication number: 20130133485
    Abstract: A method for leaching molybdenum and/or rhenium from a sulfide ore and/or concentrate containing such, the method comprising the steps of: Exposing the ore and/or concentrate to an aqueous solution of chlorine-based oxidising species in which the sum of the concentrations of hypochlorite and hypochlorous acid is at least 10 mol % of the chlorine-based oxidising species; Allowing and/or facilitating the oxidation of the molybdenum and/or rhenium by the hypochlorite and/or hypochlorous acid, thereby decreasing the pH such that the predominant chlorine-based oxidising species becomes chlorine; Allowing and/or facilitating the oxidation of the molybdenum and/or rhenium by the chlorine thereby producing a pregnant leach solution; and Passing the pregnant leach solution to a means for metal recovery.
    Type: Application
    Filed: March 3, 2011
    Publication date: May 30, 2013
    Applicant: METALEACH LIMITED
    Inventors: Matthew Leslie Sutcliffe, Garry Mervyn Johnston, Nicholas James Welham
  • Publication number: 20130025412
    Abstract: A method for leaching zinc from a zinc-bearing carbonate ore, the method comprising the steps of: subjecting the zinc-bearing carbonate ore to elevated temperatures of between about 300° C. and about 900° C. thereby producing a roasted ore; subjecting the roasted ore to an aqueous acid or alkali leach thereby producing an aqueous zinc solution; and subjecting the aqueous zinc solution to a zinc recovery step.
    Type: Application
    Filed: February 19, 2010
    Publication date: January 31, 2013
    Applicant: Metaleach Limited
    Inventors: Matthew Leslie Sutcliffe, Garry Mervyn Johnston, Nicholas James Welham
  • Patent number: 8323596
    Abstract: A method for extracting zinc from an aqueous ammoniacal zinc solution containing impurities, the method comprising the steps of: (i) contacting the aqueous ammoniacal zinc solution containing impurities with an organic phase comprising an ammonium salt of an organic extractant dissolved in a hydrophobic diluent, allowing transfer of the zinc to the organic phase and transfer of ammonium to the aqueous phase, thereby providing a zinc-enriched, ammonium-depleted organic phase and an ammonium-enriched, zinc-depleted aqueous phase containing impurities; (ii) separating the zinc-enriched, ammonium-depleted organic phase from the ammonium-enriched, zinc-depleted aqueous phase containing impurities; (iii) contacting the zinc-enriched, ammonium-depleted organic phase with an aqueous solution containing positively charged species, allowing transfer of the zinc from the organic phase and transfer of positively charged species from the aqueous phase, thereby providing an aqueous zinc solution and an organic phase con
    Type: Grant
    Filed: December 22, 2009
    Date of Patent: December 4, 2012
    Assignee: Metaleach Limited
    Inventors: Garry Mervyn Johnston, Matthew Leslie Sutcliffe, Nicholas James Welham
  • Publication number: 20120244051
    Abstract: A method for leaching cobalt from a non-lateritic oxidised cobalt ore, the method comprising the method steps of: curing the non-lateritic oxidised cobalt ore to be leached through the application of an aqueous solution of a cobalt reducing agent selected from the group: iron (II) salts, sulfite salts, sulfur dioxide, and combinations thereof; at a pressure of between about atmospheric pressure and about 5 atmospheres, at a temperature between about 5° C. and about 65° C.; wherein the pH of the aqueous solution of the cobalt reducing agent is between about 1.0 and 10.
    Type: Application
    Filed: August 6, 2010
    Publication date: September 27, 2012
    Applicant: METALEACH LIMITED
    Inventors: Matthew Leslie Sutcliffe, Garry Mervyn Johnston, Nicholas James Welham
  • Publication number: 20120103138
    Abstract: A method for leaching one or more target metals from a sulfide ore and/or concentrate containing such, the method comprising the steps of: (a) Exposing the ore and/or concentrate to an aqueous solution of chlorine-based oxidising species in which the hypochlorous acid comprises at least 10 mol % of the chlorine-based oxidising species; (b) Allowing and/or facilitating the oxidation of the target metals by the hypochlorous acid, thereby decreasing the pH such that the predominant chlorine-based oxidising species becomes chlorine; (c) Allowing and/or facilitating the oxidation of the target metals by the chlorine; (d) Allowing and/or facilitating the dissolution of the target metals by the solution species formed during the oxidation by hypochlorous acid and/or chlorine; and (e) Passing the pregnant solution produced thereby to a means for metal recovery.
    Type: Application
    Filed: May 26, 2010
    Publication date: May 3, 2012
    Applicant: METALEACH LIMITED
    Inventors: Nicholas James Welham, Garry Mervyn Johnston, Matthew Leslie Sutcliffe
  • Publication number: 20110293493
    Abstract: A method for extracting zinc from an aqueous ammoniacal zinc solution containing impurities, the method comprising the steps of: (i) contacting the aqueous ammoniacal zinc solution containing impurities with an organic phase comprising an ammonium salt of an organic extractant dissolved in a hydrophobic diluent, allowing transfer of the zinc to the organic phase and transfer of ammonium to the aqueous phase, thereby providing a zinc-enriched, ammonium-depleted organic phase and an ammonium-enriched, zinc-depleted aqueous phase containing impurities; (ii) separating the zinc-enriched, ammonium-depleted organic phase from the ammonium-enriched, zinc-depleted aqueous phase containing impurities; (iii) contacting the zinc-enriched, ammonium-depleted organic phase with an aqueous solution containing positively charged species, allowing transfer of the zinc from the organic phase and transfer of positively charged species from the aqueous phase, thereby providing an aqueous zinc solution and an organic phase contai
    Type: Application
    Filed: December 22, 2009
    Publication date: December 1, 2011
    Applicant: METALEACH LIMITED
    Inventors: Garry Mervyn Johnston, Matthew Leslie Sutcliffe, Nicholas James Welham