Abstract: In an alpha-olefin polymerization process using a transition metal halide-aluminum alkyl catalyst system, addition of minor, effective amounts of a sterically hindered 5- or 6-membered cyclic ether decreases the amount of low molecular weight or amorphous polymer produced.

Abstract: A process is described herein for improving the crystalline olefin polymerization yield and soluble polymer production of a high surface area, large porosity, brown catalyst component comprising beta titanium trichloride and some of at least one organic electron pair donor compound, which component is prepared by organoaluminum compound reduction of titanium tetrachloride followed by incorporation of the reduced solid with said donor compound and thereafter treatment with an electron pair acceptor compound. The improved process employs in the reduction a dialkylaluminum compound and a second material, which second material is subsequently substantially extracted prior to use of said component for polymerization.

Abstract: In an alpha-olefin polymerization process using a transition metal halide-aluminum alkyl catalyst system, addition of minor, effective amounts of aromatic amines or amine N-oxides substituted with electron withdrawing groups decreases the amount of low molecular weight or amorphous polymer produced.

Abstract: Partial esters of polyhydroxy compounds and combinations thereof with organophosphorus compounds have been found to be effective stabilizers for polyolefins made in processes wherein such polymers are not subjected to extensive removal of process produced impurities during or subsequent to the polymerization process. Combinations of polypropylene produced in a solventless polymerization process and such partial esters are particularly suitable and show substantially improved stability in the presence of additional stabilizing compounds.

Abstract: A process is described herein for improving the soluble polymer production of, while maintaining substantially the same crystalline polymer yield of, a high surface area, large porosity, brown catalyst component comprising beta titanium trichloride and some of at least one organic electron pair donor compound, which component is prepared by (a) organoaluminum compound reduction of titanium tetrachloride followed by (b) incorporation of the reduced solid with said donor compound and thereafter (c) treatment with titanium tetrachloride. The improved process comprises treatment at ambient temperature or somewhat above with an additional organic electron pair donor compound such as an ester, an amine, an organic borate or a coordinating, cyclic hydrocarbon containing at least one double bond, etc., after (b) or (c) above and prior to use of said component in polymerization.

Abstract: Disubstituted heterocyclic amine oxides substituted alpha, alpha' to the N atom have been found to markedly reduce production of alkane-soluble components formed during the polymerization of propylene and its mixtures with titanium chloride-organoaluminum catalyst.

Abstract: A new catalyst component and its use with an organoaluminum compound, which component is a brown solid of high surface area and large pore volume comprising beta titanium trichloride and a small amount of an organic electron pair donor compound. This solid when used in conjunction with an organoaluminum compound to polymerize alpha-olefins produces product polymer at substantially increased rates and yields compared to present commercial, purple titanium trichloride while coproducing reduced amounts of low-molecular-weight and, particularly, amorphous polymer. Combinations of this new catalyst component and an organoaluminum compound can be further improved in their catalytic properties by addition of small amounts of modifiers, alone and in combination. Such combinations with or without modifiers show good sensitivity to hydrogen used as a molecular weight controlling agent. The combinations are useful for slurry, bulk and vapor phase polymerization of alpha-olefins such as propylene.

Abstract: Lower alkyl, neutral phosphoryl esters are disclosed herein as effective materials to reduce deleterious chloro compound concentrations in polyolefins and compositions based thereon, which polyolefins and compositions are produced in bulk or vapor-phase processes using high yield catalysts in which catalyst residues and solubles need not be removed prior to processing.

Abstract: A novel catalyst for producing crystalline poly alpha-olefins in excellent yields which coproduces substantially zero percent of low-molecular-weight and amorphous polymers is herein described. This novel catalyst is useful in polymerization techniques which use a solvent or those in which condensed monomer is the liquid phase or those in which polymerization is accomplished using monomer substantially in the vapor phase.