Patents by Inventor Nicholas Mykulowycz

Nicholas Mykulowycz has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240066791
    Abstract: A method for the additive manufacturing of an object and a system for manufacturing an object.
    Type: Application
    Filed: November 5, 2023
    Publication date: February 29, 2024
    Inventors: Nicholas Mykulowycz, Alison Forsyth, Jason Kovacs, Lyle Cheatham
  • Publication number: 20240043956
    Abstract: A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.
    Type: Application
    Filed: October 7, 2023
    Publication date: February 8, 2024
    Inventors: Nicholas Mykulowycz, Alison Forsyth, Alan Lai, Lyle Cheatham
  • Patent number: 11859261
    Abstract: A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.
    Type: Grant
    Filed: March 10, 2023
    Date of Patent: January 2, 2024
    Assignee: Alloy Enterprises, Inc.
    Inventors: Nicholas Mykulowycz, Alison Forsyth, Alan Lai, Lyle Cheatham
  • Publication number: 20230416862
    Abstract: A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.
    Type: Application
    Filed: August 25, 2023
    Publication date: December 28, 2023
    Inventors: Nicholas Mykulowycz, Alison Forsyth, Alan Lai, Lyle Cheatham
  • Publication number: 20230399715
    Abstract: A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.
    Type: Application
    Filed: August 28, 2023
    Publication date: December 14, 2023
    Inventors: Nicholas Mykulowycz, Alison Forsyth, Alan Lai, Lyle Cheatham
  • Publication number: 20230399714
    Abstract: A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.
    Type: Application
    Filed: August 25, 2023
    Publication date: December 14, 2023
    Inventors: Nicholas Mykulowycz, Alison Forsyth, Alan Lai, Lyle Cheatham
  • Patent number: 11807912
    Abstract: A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.
    Type: Grant
    Filed: April 6, 2023
    Date of Patent: November 7, 2023
    Assignee: Alloy Enterprises, Inc.
    Inventors: Nicholas Mykulowycz, Alison Forsyth, Alan Lai, Lyle Cheatham
  • Patent number: 11802320
    Abstract: A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.
    Type: Grant
    Filed: April 6, 2023
    Date of Patent: October 31, 2023
    Assignee: Alloy Enterprises, Inc.
    Inventors: Nicholas Mykulowycz, Alison Forsyth, Alan Lai, Lyle Cheatham
  • Publication number: 20230278316
    Abstract: A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.
    Type: Application
    Filed: April 5, 2023
    Publication date: September 7, 2023
    Inventors: Nicholas Mykulowycz, Alison Forsyth, Alan Lai, Lyle Cheatham
  • Publication number: 20230264423
    Abstract: Embodiments of the present disclosure are drawn to systems and methods for adjusting a three-dimensional (3D) model used in metal additive manufacturing to maintain dimensional accuracy and repeatability of a fabricated 3D part. These embodiments may be used to reduce or remove geometric distortions in the fabricated 3D part. One exemplary method may include: receiving, via one or more processors, a selection made by a user; receiving a 3D model of a desired part; retrieving at least one model constant based on the user's selection; receiving an input of at least one process variable setting from a set of process variable settings; generating transformation factors based on the at least one process variable parameter and the at least one model constant; transforming the 3D model of the desired part based on the transformation factors; and generating processing instructions for fabricating the transformed 3D model of the desired part.
    Type: Application
    Filed: February 12, 2023
    Publication date: August 24, 2023
    Applicant: Desktop Metal, Inc.
    Inventors: Alexander Barbati, Michael Gibson, George Hudelson, Nicholas Mykulowycz, Brian Kernan, Nihan Tuncer
  • Publication number: 20230256714
    Abstract: A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.
    Type: Application
    Filed: April 6, 2023
    Publication date: August 17, 2023
    Inventors: Nicholas Mykulowycz, Alison Forsyth, Alan Lai, Lyle Cheatham
  • Publication number: 20230256713
    Abstract: A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.
    Type: Application
    Filed: April 6, 2023
    Publication date: August 17, 2023
    Inventors: Nicholas Mykulowycz, Alison Forsyth, Alan Lai, Lyle Cheatham
  • Publication number: 20230212707
    Abstract: A method for the manufacturing of an object. The method includes receiving a desired alloy composition for the object, depositing a plurality of foils in a stack to form the object, applying heat to the stack at a first temperature to bond the plurality of foils to each other, and applying heat to the stack at a second temperature to homogenize the composition of the stack. The homogenized stack has the desired alloy composition.
    Type: Application
    Filed: March 10, 2023
    Publication date: July 6, 2023
    Inventors: Nicholas Mykulowycz, Alison Forsyth, Alan Lai, Lyle Cheatham
  • Publication number: 20230191693
    Abstract: A method for the additive manufacturing of an object and a system for manufacturing an object.
    Type: Application
    Filed: June 10, 2021
    Publication date: June 22, 2023
    Inventors: Nicholas Mykulowycz, Alison Forsyth, Jason Kovacs, Lyle Cheatham
  • Publication number: 20230166356
    Abstract: A method for the additive manufacturing of an object and a system for manufacturing an object. The method includes depositing a first foil layer, the first foil layer including a first body section, a first support section connected to the first body section, and a second support section connected to the first body section; depositing a second foil layer, the second foil layer comprising a second body section, a third support section, and a fourth support section; aligning the second foil layer and the first foil layer; and applying at least one of heat and pressure to the first foil layer and the second foil layer to form the object comprising the first body section and the second body section.
    Type: Application
    Filed: May 5, 2021
    Publication date: June 1, 2023
    Inventors: Nicholas Mykulowycz, Alison Forsyth
  • Publication number: 20210370398
    Abstract: A camera assembly is employed in additive manufacturing to improve the fidelity of a printed object. The camera may scan the surface of a build plate of a 3D printer and an object as it is being printed to generate image data. The image data is processed to detect errors in the build plate or printed object. The printer compensates for the detected errors, which can including modifying the printer configuration and/or modifying the instructions for printing a given object. Using the updated configuration, subsequent objects may then be printed, under a corrected process, to produce an object with fidelity to an original object model.
    Type: Application
    Filed: August 12, 2021
    Publication date: December 2, 2021
    Applicant: Desktop Metal, Inc.
    Inventors: Aaron Preston, Nicholas Mykulowycz
  • Publication number: 20210331376
    Abstract: An actuation method comprising applying a force to a first rod of build material disposed within an actuation volume. The first rod of build material may include at least one metal. The method may further comprise moving the first rod of build material in a direction substantially parallel to or substantially coaxial with a longitudinal axis of the first rod of build material toward an extrusion head and loading a second rod of build material into the actuation volume. The second rod of build material may include at least one metal. A longitudinal axis of the second rod may be substantially coaxial with the longitudinal axis of the first rod. The applying step and the moving step may be repeated for the second rod of build material.
    Type: Application
    Filed: April 22, 2021
    Publication date: October 28, 2021
    Applicant: Desktop Metal, Inc.
    Inventors: Aaron M. Preston, Charles J. Haider, Paul Titchener, Alexander C. Barbati, Nicholas Mykulowycz
  • Patent number: 11117192
    Abstract: A camera assembly is employed in additive manufacturing to improve the fidelity of a printed object. The camera may scan the surface of a build plate of a 3D printer and an object as it is being printed to generate image data. The image data is processed to detect errors in the build plate or printed object. The printer compensates for the detected errors, which can including modifying the printer configuration and/or modifying the instructions for printing a given object. Using the updated configuration, subsequent objects may then be printed, under a corrected process, to produce an object with fidelity to an original object model.
    Type: Grant
    Filed: July 11, 2019
    Date of Patent: September 14, 2021
    Assignee: Desktop Metal, Inc.
    Inventors: Aaron Preston, Nicholas Mykulowycz
  • Patent number: 11014163
    Abstract: A camera assembly is employed in additive manufacturing to improve the fidelity of a printed object. The camera may scan the surface of a build plate of a 3D printer and an object as it is being printed to generate image data. The image data is processed to detect errors in the build plate or printed object. The printer compensates for the detected errors, which can including modifying the printer configuration and/or modifying the instructions for printing a given object. Using the updated configuration, subsequent objects may then be printed, under a corrected process, to produce an object with fidelity to an original object model.
    Type: Grant
    Filed: April 14, 2017
    Date of Patent: May 25, 2021
    Assignee: Desktop Metal, Inc.
    Inventors: Aaron Preston, Nicholas Mykulowycz
  • Publication number: 20190329322
    Abstract: A camera assembly is employed in additive manufacturing to improve the fidelity of a printed object. The camera may scan the surface of a build plate of a 3D printer and an object as it is being printed to generate image data. The image data is processed to detect errors in the build plate or printed object. The printer compensates for the detected errors, which can including modifying the printer configuration and/or modifying the instructions for printing a given object. Using the updated configuration, subsequent objects may then be printed, under a corrected process, to produce an object with fidelity to an original object model.
    Type: Application
    Filed: July 11, 2019
    Publication date: October 31, 2019
    Applicant: Desktop Metal, Inc.
    Inventors: Aaron Preston, Nicholas Mykulowycz