Patents by Inventor Nicholas P. Calta

Nicholas P. Calta has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11867638
    Abstract: A system and method is disclosed for detecting anomalies in an additively manufactured part. An energy source generates a signal forming an optical beam for creating a melt pool in a layer of feedstock material being selectively fused to make a part in an additive manufacturing operation. A sensor is configured to receive a signal reflected from the melt pool. The reflected signal forms a thermal signal indicative of a temperature of the feedstock material at a known location on a layer of the feedstock material while the feedstock material is being fused at the known location. A controller receives and analyzes data relating to the received signal to determine if an anomaly exists at the known location.
    Type: Grant
    Filed: October 28, 2020
    Date of Patent: January 9, 2024
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Jean-Baptiste Forien, Nicholas P. Calta, Gabriel Mark Guss, Manyalibo Joseph Matthews
  • Patent number: 11661375
    Abstract: Apparatus, systems, and methods that provide coats on a glass optical fiber including of an inner layer and an outer layer. The method includes two steps. First, a conductive polymer coating is applied to the optical fiber as it is being produced. Second, a protective coating is applied to that conductive polymer coating. The conductive polymer coating is applied immediately after the fiber is drawn from preform to fiber.
    Type: Grant
    Filed: April 26, 2021
    Date of Patent: May 30, 2023
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Nicholas P. Calta, Michael J. Messerly, Corie A. Horwood
  • Patent number: 11338390
    Abstract: Monitoring melt pool temperature in laser powder bed fusion by providing a build laser that produces a laser beam that is directed onto the melt pool and produces an incandescence that emanates from the melt pool, receiving the incandescence and producing a first image having a first spectral band and a second image having a second spectral band, and determining the ratio of said first image having a first spectral band and said second image having a second spectral band to monitor the melt pool temperature.
    Type: Grant
    Filed: February 12, 2019
    Date of Patent: May 24, 2022
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Nicholas P. Calta, Gabe Guss, Manyalibo Joseph Matthews
  • Publication number: 20220128483
    Abstract: A system and method is disclosed for detecting anomalies in an additively manufactured part. An energy source generates a signal forming an optical beam for creating a melt pool in a layer of feedstock material being selectively fused to make a part in an additive manufacturing operation. A sensor is configured to receive a signal reflected from the melt pool. The reflected signal forms a thermal signal indicative of a temperature of the feedstock material at a known location on a layer of the feedstock material while the feedstock material is being fused at the known location. A controller receives and analyzes data relating to the received signal to determine if an anomaly exists at the known location.
    Type: Application
    Filed: October 28, 2020
    Publication date: April 28, 2022
    Inventors: Jean-Baptiste FORIEN, Nicholas P. CALTA, Gabriel Mark GUSS, Manyalibo Joseph MATTHEWS
  • Publication number: 20210363055
    Abstract: Apparatus, systems, and methods that provide coats on a glass optical fiber including of an inner layer and an outer layer. The method includes two steps. First, a conductive polymer coating is applied to the optical fiber as it is being produced. Second, a protective coating is applied to that conductive polymer coating. The conductive polymer coating is applied immediately after the fiber is drawn from preform to fiber.
    Type: Application
    Filed: April 26, 2021
    Publication date: November 25, 2021
    Inventors: Nicholas P. Calta, Michael J. Messerly, Corie A. Horwood
  • Publication number: 20200254565
    Abstract: Monitoring melt pool temperature in laser powder bed fusion by providing a build laser that produces a laser beam that is directed onto the melt pool and produces an incandescence that emanates from the melt pool, receiving the incandescence and producing a first image having a first spectral band and a second image having a second spectral band, and determining the ratio of said first image having a first spectral band and said second image having a second spectral band to monitor the melt pool temperature.
    Type: Application
    Filed: February 12, 2019
    Publication date: August 13, 2020
    Inventors: Nicholas P. Calta, Gabe Guss, Manyalibo Joseph Matthews