Abstract: A seal assembly between a wellhead housing and a casing hanger, has an inner seal leg for sealing against hanger, and an outer seal leg for sealing against housing. An extension extends downward from the outer seal leg and is connected to a nose ring. The nose ring has a downward facing shoulder that rests on the hanger shoulder to provide a reaction point for setting operations. A sealing surface on the seal legs is heat treated to obtain a lower localized yield strength to provide improved sealing while maintaining mechanical load capability.

Abstract: An energizing ring can be used to energize a seal. In embodiments, the energizing ring has a recess, or divot, adjacent to a portion of the seal so that if the seal is deformed during a balloon-type failure, a portion of the deformed seal can occupy the recess. The seal, thus, engages surfaces of the recess to prevent axial movement of the energizing ring relative to the seal.

Abstract: A wellbore system includes a housing assembly and first and second position casing hangers supported by the housing assembly. A load member is provided that is adapted to extend between the first position casing hanger and the housing assembly to enable the housing assembly to support the first position casing hanger. The second position casing hanger is stacked onto the first position casing hanger, and an interface is defined between the first and second position casing hangers to aid in alignment and centralization of the second position casing hanger during installation. The interface also provides radial support to the first position casing hanger and enables loads associated with the second position hanger to be transferred to the housing assembly through the load member.

Abstract: A wellbore system comprising a housing assembly and a hanger assembly. The hanger assembly comprises an actuation member that interacts with a portion of the housing assembly when the hanger assembly is positioned at a desired location in the housing assembly. The hanger assembly also comprises a load member that is adapted to extend between the hanger assembly and the housing assembly to enable the housing assembly to support the hanger assembly. The load member is carried into the wellbore in a retracted position. When the actuation member interacts with the housing assembly at the desired location, the actuation member actuates the load member to expand outward to extend between the hanger assembly and the housing assembly. The actuation member is adapted to transfer a lifting force from the surface to the load member to enable an over-pull test of the hanger assembly to be performed.

Abstract: A seal assembly between a wellhead housing having a bore and a casing hanger, has an inner seal leg for sealing against hanger and an outer seal leg for sealing against housing. An extension extends downward from outer seal leg and is connected to a nose ring having a downward facing shoulder that rests on the hanger shoulder to provide a reaction point for setting operations. A lock ring is retained within interior portion of the nose ring. An upward facing shoulder formed on an upper portion of nose ring contacts the lower surface of the inner seal leg. The shoulder prevents the downward deflection of the inner leg and eliminates buckling due to Poisson effect from the resulting axial force due to growth of the seal legs during setting operations. The shoulder thus prevents crooked or twisted setting of the seal to prevent plastic strain in the seal.

Abstract: An energizing ring can be used to energize a seal. In embodiments, the energizing ring has a recess, or divot, adjacent to a portion of the seal so that if the seal is deformed during a balloon-type failure, a portion of the deformed seal can occupy the recess. The seal, thus, engages surfaces of the recess to prevent axial movement of the energizing ring relative to the seal.

Abstract: A wellhead system comprising a seal with a restraining member adapted to cooperate with a housing to restrict axial movement of the seal. The seal is adapted to form a seal between the housing, such as a wellhead, and a tubular member, such as a casing hanger. The seal has a latch ring that is expanded outward as the seal is installed within the wellhead. Axial movement of the seal is restricted by engagement between the expanded latch ring and the inner profile of the housing. The seal and housing may be adapted so that a portion of the seal is received by a recess in the inner profile of the housing.

Abstract: A wellhead assembly having a wellhead housing, a casing hanger set within the wellhead housing, and sealing areas provided on opposing surfaces of the wellhead housing and casing hanger. The sealing areas circumscribe an axis of the wellhead assembly along respective axial distances on the wellhead housing and casing hanger. A seal is included with the wellhead assembly that has inner and outer legs that respectively engage the sealing areas and form sealing surfaces against the sealing areas. The axial distances of the sealing areas exceeds the length of the inner and outer legs, so that an original seal can be removed and replaced by a secondary seal, wherein the secondary seal engages sealing areas different from the sealing areas engaged by the original seal.

Abstract: A seal assembly between a wellhead housing having a bore and a casing hanger, has an inner seal leg for sealing against hanger and an outer seal leg for sealing against housing. An extension extends downward from outer seal leg and is connected to a nose ring having a downward facing shoulder that rests on the hanger shoulder to provide a reaction point for setting operations. A sealing surface on the seal legs is heat treated to obtain a lower localized yield strength to provide improved sealing while maintaining mechanical load capability.

Abstract: A wellhead housing has a telescoping casing hanger with an actuator mechanism to provide for direct transfer of casing and pressure loads to the housing. The transfer of casing and pressure loads occurs even in conditions where the telescoping casing hanger may be set in a high position in the wellhead housing on a load shoulder. The transfer of casing and pressure loads also occurs in conditions where the telescoping casing hanger may be set in an earlier installed casing hanger in the wellhead housing for a larger diameter casing string.

Abstract: An embodiment of a running tool for setting and testing a packoff seal of a well pipe hanger has an elongated stem having an axial passage, a body, a cam, a cam tail, a stem engagement element, and a piston. A method of setting and testing a packoff seal comprises rotating the stem relative to the body to a delivery position, thereby disengaging the engaging element from the stem. The stem moves axially downward relative to the body to land the packoff. The engagement element reengages the stem in a landing position. Fluid pressure is applied to the axial passage to set and seal the packoff, thereby moving the running tool to a set position.

Abstract: A valve, such as a ball valve, is assembled and carried by a running tool. The valve is actuated by an actuator that is triggered by the running tool, and thus opens and closes communication between the drill pipe and the volume below the running tool. An actuating cam is assembled below the running tool that interfaces the actuator. The actuating cam is threaded such that it travels axially as the drill pipe is turned. A profile on the actuating cam is timed with the function of the running tool and controls the action of the actuator such that the valve is open when the running tool function requires communication with the volume below the running tool and the valve is closed when the running tool needs to be pressurized.

Abstract: A high capacity running tool sets and internally tests a casing hanger packoff during the same trip. The running tool has a stem and a body. The body is secured by threads to the stem of the running tool so that rotation of the stem relative to the body will cause the stem to move longitudinally. An engagement element connects the tool body to the casing hanger by engaging the inner surface of the casing hanger. Longitudinal movement of the stem relative to the body moves the engaging element between inner and outer positions and lines up ports in the stem and in the body for setting and testing functions.

Abstract: A running tool sets a casing hanger packoff and ensures that the packoff is not pressure tested unless the proper setting stroke was made by the running tool. The running tool has a stem, an inner body, and a piston. The inner body is connected to the stem so that rotation of the stem relative to the inner body will cause the stem to move longitudinally. The piston is connected to the stem so that the stem and piston rotate and move longitudinally in unison. A test slot is located in the outer surface of the inner body. A limit pin is connected to the piston and is adapted to engage the test slot when the piston moves longitudinally relative to the inner body. The stem has a raised profile on a portion of its exterior surface.

Abstract: A wellhead system comprising an outer wellhead housing, an inner wellhead member, and an annulus therebetween. The inner wellhead member, such as a casing hanger, is adapted to land in the outer wellhead housing. The outer wellhead housing may comprise a wickers formed in a hardened metal inlay. Alternatively, or in addition to the wickers formed in the outer wellhead housing, wickers may be formed in a hardened metal inlay in the inner wellhead member. An annular metal seal may be disposed in the annulus and driven into the wickers to seal the annulus between the inner wellhead member and the outer wellhead housing and to axially restrain the seal within the annulus.

Abstract: A subsea wellhead assembly includes an outer wellhead member with a bore containing at least one conical generally upward facing load shoulder that inclines relative to an axis of the bore. The outer wellhead member also contains an overpull recess having a generally downward facing overpull shoulder positioned below the at least one generally upward facing load shoulder. An inner wellhead member is lowered into the housing, the inner wellhead member having at least one conical downward facing load shoulder that inclines relative to an axis of the bore. A load ring has an inner profile that slidingly engages the downward facing load shoulder and an outer profile that slidingly engages the upward facing load shoulder.

Abstract: A wellhead housing has a casing hanger with an actuator mechanism to provide for direct transfer of casing and pressure loads to the housing even in conditions where the casing hanger may be set in a high position in the wellhead housing on a load shoulder, or in a casing hanger in the wellhead housing for an earlier installed, larger diameter casing string.

Abstract: A seal assembly between a wellhead housing having a bore and a casing hanger, has an inner seal leg for sealing against hanger and an outer seal leg for sealing against housing. An extension extends downward from outer seal leg and is connected to a nose ring having a downward facing shoulder that rests on the hanger shoulder to provide a reaction point for setting operations. A lock ring is retained within interior portion of the nose ring. An upward facing shoulder formed on an upper portion of nose ring contacts the lower surface of the inner seal leg. The shoulder prevents the downward deflection of the inner leg and eliminates buckling due to Poisson effect from the resulting axial force due to growth of the seal legs during setting operations. The shoulder thus prevents crooked or twisted setting of the seal to prevent plastic strain in the seal.

Abstract: An embodiment of a running tool for setting and testing a packoff seal of a well pipe hanger has an elongated stem having an axial passage, a body, a cam, a cam tail, a stem engagement element, and a piston. A method of setting and testing a packoff seal comprises rotating the stem relative to the body to a delivery position, thereby disengaging the engaging element from the stem. The stem moves axially downward relative to the body to land the packoff. The engagement element reengages the stem in a landing position. Fluid pressure is applied to the axial passage to set and seal the packoff, thereby moving the running tool to a set position.

Abstract: A wellhead assembly having a wellhead housing, a casing hanger set within the wellhead housing, and sealing areas provided on opposing surfaces of the wellhead housing and casing hanger. The sealing areas circumscribe an axis of the wellhead assembly along respective axial distances on the wellhead housing and casing hanger. A seal is included with the wellhead assembly that has inner and outer legs that respectively engage the sealing areas and form sealing surfaces against the sealing areas. The axial distances of the sealing areas exceeds the length of the inner and outer legs, so that an original seal can be removed and replaced by a secondary seal, wherein the secondary seal engages sealing areas different from the sealing areas engaged by the original seal.