Abstract: A downhole motor for directional drilling includes a driveshaft assembly including a driveshaft housing and a driveshaft rotatably disposed within the driveshaft housing, a bearing assembly including a bearing housing and a bearing mandrel rotatably disposed within the bearing housing, wherein the bearing mandrel is configured to couple with a drill bit, a bend adjustment assembly configured to adjust a bend setting of the downhole motor, a lock piston including an unlocked position, and a locked position configured to lock the bend setting of the bend adjustment assembly, one or more hydraulic pumps configured to actuate the lock piston into the unlocked position to unlock the bend adjustment assembly, and an electronics package configured to indicate the bend setting of the bend adjustment assembly.

Abstract: A downhole motor for directional drilling includes a driveshaft assembly including a driveshaft housing and a driveshaft rotatably disposed within the driveshaft housing, a bearing assembly including a bearing housing and a bearing mandrel rotatably disposed within the bearing housing, wherein the bearing mandrel is configured to couple with a drill bit, a bend adjustment assembly configured to adjust a bend setting of the downhole motor, a lock piston including an unlocked position, and a locked position configured to lock the bend setting of the bend adjustment assembly, one or more hydraulic pumps configured to actuate the lock piston into the unlocked position to unlock the bend adjustment assembly, and an electronics package configured to indicate the bend setting of the bend adjustment assembly.

Abstract: A downhole motor for directional drilling includes a driveshaft assembly including a driveshaft housing and a driveshaft rotatably disposed within the driveshaft housing, a bearing assembly including a bearing housing and a bearing mandrel rotatably disposed within the bearing housing, wherein the bearing mandrel is configured to couple with a drill bit, a bend adjustment assembly including a first position that provides a first deflection angle between a longitudinal axis of the driveshaft housing and a longitudinal axis of the bearing mandrel, and a second position that provides a second deflection angle between the longitudinal axis of the driveshaft housing and the longitudinal axis of the bearing mandrel that is different from the first deflection angle, and one or more hydraulic pumps configured to actuate the bend adjustment assembly between the first position and the second position.

Abstract: A downhole motor includes a driveshaft assembly including a driveshaft housing and a driveshaft rotatably disposed within the driveshaft housing, and a bearing assembly including a bearing housing and a bearing mandrel rotatably disposed within the bearing housing, wherein the bearing mandrel is configured to couple with a drill bit, wherein the bearing assembly is configured to provide a first flowpath extending into a central passage of the bearing mandrel from an annulus formed between the bearing mandrel and the bearing housing and a second flowpath separate from the first flowpath, that extends through a bearing of the bearing assembly that is disposed radially between the bearing mandrel and the bearing housing, wherein a plurality of rotary seals are positioned radially between the bearing mandrel and the bearing housing to form an sealed chamber that is spaced from the bearing of the bearing assembly.

Abstract: A bend adjustment assembly for a downhole mud motor includes a driveshaft housing, a driveshaft rotatably disposed in the driveshaft housing, a bearing mandrel coupled to the driveshaft, wherein the bend adjustment assembly includes a first position that provides a first deflection angle between a longitudinal axis of the driveshaft housing and a longitudinal axis of the bearing mandrel, a second position that provides a second deflection angle, and a third position that provides a third deflection angle, and an actuator assembly configured to shift the bend adjustment assembly between the first position, the second position, and the third position in response to a change in at least one of flowrate of a drilling fluid supplied to the downhole mud motor, pressure of the drilling fluid supplied to the downhole mud motor, and relative rotation between the driveshaft housing and the bearing mandrel.

Abstract: A downhole motor for directional drilling includes a driveshaft assembly including a driveshaft housing and a driveshaft rotatably disposed within the driveshaft housing, a bearing assembly including a bearing housing and a bearing mandrel rotatably disposed within the bearing housing, wherein the bearing mandrel is configured to couple with a drill bit, a bend adjustment assembly including a first position that provides a first deflection angle between a longitudinal axis of the driveshaft housing and a longitudinal axis of the bearing mandrel, and a second position that provides a second deflection angle between the longitudinal axis of the driveshaft housing and the longitudinal axis of the bearing mandrel that is different from the first deflection angle, and one or more hydraulic pumps configured to actuate the bend adjustment assembly between the first position and the second position.

Abstract: A downhole motor for directional drilling includes a driveshaft assembly including a driveshaft housing and a driveshaft rotatably disposed within the driveshaft housing, a bearing assembly including a bearing housing and a bearing mandrel rotatably disposed within the bearing housing, wherein the bearing mandrel is configured to couple with a drill bit, a bend adjustment assembly configured to adjust a bend setting of the downhole motor, and an electronics package coupled to the driveshaft assembly, wherein the electronics package is configured to receive data from sensors of the downhole motor.

Abstract: A driveshaft assembly includes a driveshaft including a longitudinal shaft axis, a first end, a second end, and a radially outer surface. The first end includes a plurality of recesses extending radially inward from the radially outer surface. The recesses each include a convex engagement surface. The driveshaft assembly also includes a first end housing including a longitudinal housing axis and an axially extending receptacle. The receptacle includes a plurality of planar receptacle surfaces. In addition, the driveshaft assembly includes a plurality of torque transfer keys configured to transfer torque between the driveshaft and first end housing. Each of the torque transfer keys includes a planar key surface and a concave key surface. The convex engagement surface of each recess engages the concave key surface of one of the torque transfer keys. The planar key surface of each torque transfer key engages one of the planar receptacle surfaces.

Abstract: A system for generating pressure pulses in drilling fluid includes a concentric drive power section. The power section includes a stator and a rotor rotatably disposed in the stator. The rotor is coaxially aligned with the stator. The system also includes a valve. The valve includes a first valve member coupled to the stator and a second valve member coupled to the rotor. The second valve member is configured to rotate with the rotor relative to the first valve member and the stator. The rotation of the second valve member relative to the first valve member is configured to generate pressure pulses in drilling fluid flowing through the concentric drive power section.

Abstract: A bend adjustment assembly for a downhole mud motor includes a driveshaft housing, a driveshaft rotatably disposed in the driveshaft housing, a bearing mandrel coupled to the driveshaft, wherein the bend adjustment assembly includes a first position that provides a first deflection angle between a longitudinal axis of the driveshaft housing and a longitudinal axis of the bearing mandrel, a second position that provides a second deflection angle, and a third position that provides a third deflection angle, and an actuator assembly configured to shift the bend adjustment assembly between the first position, the second position, and the third position in response to a change in at least one of flowrate of a drilling fluid supplied to the downhole mud motor, pressure of the drilling fluid supplied to the downhole mud motor, and relative rotation between the driveshaft housing and the bearing mandrel.

Abstract: A bend adjustment assembly includes a driveshaft housing, a driveshaft disposed in the driveshaft housing, a bearing mandrel coupled to the driveshaft, wherein the assembly includes a first position that provides a first deflection angle, wherein the bend adjustment assembly includes a second position that provides a second deflection angle that is different from the first deflection angle, and an actuator assembly configured to shift the bend adjustment assembly between the first position and the second position in response to a change in at least one of flowrate of a drilling fluid supplied to the downhole mud motor, pressure of the drilling fluid supplied to the downhole mud motor, and relative rotation between the driveshaft housing and the bearing mandrel, wherein the actuator assembly includes an actuator housing through which the bearing mandrel extends and an actuator piston configured to transfer torque between the bearing mandrel and the actuator housing.

Abstract: A lubrication system includes a pair of mating surfaces subject to relative motion and a source of lubrication in communication with the mating surfaces. A microfluidic channel system including at least one diffuser element is disposed in an interface between the mating surfaces to create a coherent fluid film at the interface in response to the relative motion.

Abstract: A thread profile for rotary shouldered threaded connections uses different thread root radii for the pin thread and the box thread in order to optimize stress distribution and maximize thread contact area. The thread profile may be adapted for use in double-shouldered, two-start, taper-threaded connections to replace currently-used threaded connections such as the rotor-to-adapter connection in a downhole motor. The thread profile may incorporate an undercut buttress design.

Abstract: A system for generating pressure pulses in drilling fluid includes a concentric drive power section. The power section includes a stator and a rotor rotatably disposed in the stator. The rotor is coaxially aligned with the stator. The system also includes a valve. The valve includes a first valve member coupled to the stator and a second valve member coupled to the rotor. The second valve member is configured to rotate with the rotor relative to the first valve member and the stator. The rotation of the second valve member relative to the first valve member is configured to generate pressure pulses in drilling fluid flowing through the concentric drive power section.

Abstract: A downhole motor includes a driveshaft assembly including a driveshaft housing and a driveshaft rotatably disposed within the driveshaft housing, and a bearing assembly including a bearing housing and a bearing mandrel rotatably disposed within the bearing housing, wherein the bearing mandrel is configured to couple with a drill bit, wherein the bearing assembly is configured to provide a first flowpath extending into a central passage of the bearing mandrel from an annulus formed between the bearing mandrel and the bearing housing and a second flowpath separate from the first flowpath, that extends through a bearing of the bearing assembly that is disposed radially between the bearing mandrel and the bearing housing, wherein a plurality of rotary seals are positioned radially between the bearing mandrel and the bearing housing to form an sealed chamber that is spaced from the bearing of the bearing assembly.

Abstract: A downhole motor for directional drilling includes a driveshaft assembly including a driveshaft housing and a driveshaft rotatably disposed within the driveshaft housing, a bearing assembly including a bearing housing and a bearing mandrel rotatably disposed within the bearing housing, wherein the bearing mandrel is configured to couple with a drill bit, a bend adjustment assembly configured to adjust a bend setting of the downhole motor, and an electronics package coupled to the driveshaft assembly, wherein the electronics package is configured to receive data from sensors of the downhole motor.

Abstract: A driveshaft assembly includes a driveshaft with a shaft axis, a first end, and a radially outer surface. The first end includes a plurality of recesses extending radially inward from the radially outer surface and each including an engagement surface. The driveshaft assembly also includes an end housing with a receptacle including a plurality of planar receptacle surfaces. Further, the driveshaft assembly includes a torque transfer assembly including a plurality of torque transfer keys each with a planar key surface and a convex key surface, and an adapter including a plurality of concave adapter surfaces and a plurality of planar adapter surfaces. The engagement surface of the each recess engages the planar key surface of one of the keys. The convex key surface of each key engages one of the concave adapter surfaces. Each of the planar adapter surfaces of the adapter engage with one of the receptacle surfaces.

Abstract: A bend adjustment assembly includes a driveshaft housing, a driveshaft disposed in the driveshaft housing, a bearing mandrel coupled to the driveshaft, wherein the assembly includes a first position that provides a first deflection angle, wherein the bend adjustment assembly includes a second position that provides a second deflection angle that is different from the first deflection angle, and an actuator assembly configured to shift the bend adjustment assembly between the first position and the second position in response to a change in at least one of flowrate of a drilling fluid supplied to the downhole mud motor, pressure of the drilling fluid supplied to the downhole mud motor, and relative rotation between the driveshaft housing and the bearing mandrel, wherein the actuator assembly includes an actuator housing through which the bearing mandrel extends and an actuator piston configured to transfer torque between the bearing mandrel and the actuator housing.

Abstract: A bend adjustment assembly for a downhole mud motor includes a driveshaft housing, a driveshaft disposed in the driveshaft housing, a bearing mandrel, wherein the bend adjustment assembly includes a first position that provides a first deflection angle between a longitudinal axis of the driveshaft housing and a longitudinal axis of the bearing mandrel, wherein the bend adjustment assembly includes a second position that provides a second deflection angle between the longitudinal axis of the driveshaft housing and the longitudinal axis of the bearing mandrel, and an actuator assembly configured to shift the bend adjustment assembly between the first position and the second position in response to a change in at least one of flowrate of a drilling fluid supplied to the downhole mud motor, pressure of the drilling fluid supplied to the downhole mud motor, and relative rotation between the driveshaft housing and the bearing mandrel.

Abstract: A driveshaft assembly includes a driveshaft including a longitudinal shaft axis, a first end, a second end, and a radially outer surface. The first end includes a plurality of recesses extending radially inward from the radially outer surface. The recesses each include a convex engagement surface. The driveshaft assembly also includes a first end housing including a longitudinal housing axis and an axially extending receptacle. The receptacle includes a plurality of planar receptacle surfaces. In addition, the driveshaft assembly includes a plurality of torque transfer keys configured to transfer torque between the driveshaft and first end housing. Each of the torque transfer keys includes a planar key surface and a concave key surface. The convex engagement surface of each recess engages the concave key surface of one of the torque transfer keys. The planar key surface of each torque transfer key engages one of the planar receptacle surfaces.