Abstract: A braking system for a vehicle includes devices that are configured to apply braking force to a wheel in response to a braking command. A first sensor is disposed to monitor a parameter associated with the braking force, and a spatial sensor is disposed to determine a linear range between the vehicle and a predefined locus point. A controller is operatively connected to the braking system and in communication with the first sensor and the spatial sensor. The controller detects a braking event and determines a time to stop and an applied braking force during the braking event, which is integrated over the time to stop. The braking system is evaluated based upon the total stopping distance and the integrated applied braking force during the braking event. A fault associated with the braking system is determined based upon the evaluation of the braking system.

Abstract: A die face monitoring system may include an upper die having an upper die face and an upper die opening extending towards the upper die face. Similarly, a lower die may include a lower die face and a lower die opening extending towards the lower die face. The lower die face is arranged to confront the upper die face and form a concavity therebetween. Furthermore, a plurality of sensors are mounted on a press, with each sensor corresponding to each one of the upper and lower die openings. Each sensor emits a beam of light towards and receives a reflection from a target surface within the upper and lower die openings in order to calculate a distance thereto.

Abstract: A braking system for a vehicle includes devices that are configured to apply braking force to a wheel in response to a braking command. A first sensor is disposed to monitor a parameter associated with the braking force, and a spatial sensor is disposed to determine a linear range between the vehicle and a predefined locus point. A controller is operatively connected to the braking system and in communication with the first sensor and the spatial sensor. The controller detects a braking event and determines a time to stop and an applied braking force during the braking event, which is integrated over the time to stop. The braking system is evaluated based upon the total stopping distance and the integrated applied braking force during the braking event. A fault associated with the braking system is determined based upon the evaluation of the braking system.

Abstract: A resettable sensor assembly includes a body having a axis and defining a cavity therein. The body includes a first plurality of threads disposed about the axis. The assembly includes a housing mated to the body and including at least one electrical contact. The assembly further includes a plate. The assembly also includes an actuator element configured for translating the plate along the axis between a first position in which the plate contacts the at least one electrical contact and a second position in which the plate is spaced apart from the at least one electrical contact. The element is formed from a shape memory alloy that is transitionable between an austenite crystallographic phase and a martensite crystallographic phase in response to a thermal activation signal to thereby translate the plate between the first position and the second position.

Abstract: A die face monitoring system may include an upper die having an upper die face and an upper die opening extending towards the upper die face. Similarly, a lower die may include a lower die face and a lower die opening extending towards the lower die face. The lower die face is arranged to confront the upper die face and form a concavity therebetween. Furthermore, a plurality of sensors are mounted on a press, with each sensor corresponding to each one of the upper and lower die openings. Each sensor emits a beam of light towards and receives a reflection from a target surface within the upper and lower die openings in order to calculate a distance thereto.

Abstract: A resettable sensor assembly includes a housing having a longitudinal axis and defining a cavity therein. The assembly includes a divider disposed within the cavity and in contact with the housing, at least one electrical contact disposed within the cavity and extending through the divider, and a pin reversibly translatable within the cavity along the axis. The assembly includes at least one actuator element disposed within the cavity and abutting the housing. The element is configured for translating the pin along the axis between a first position wherein the pin contacts the electrical contact and a second position wherein the pin is spaced apart from the electrical contact. The actuator element is formed from a shape memory alloy that is transitionable between an austenite crystallographic phase and a martensite crystallographic phase in response to a thermal activation signal to thereby translate the pin between the first and second positions.

Abstract: A method of soldering a shape memory alloy (SMA) element to a component includes positioning a tinned end of the SMA element with respect to a surface of the component, and then directly soldering the tinned end to the surface using solder material having a low liquidus temperature of 500° F. or less when an oxide layer is not present on the SMA element. The end may be soldered using lead-based solder material at a higher temperature when an oxide layer is present. The end may be tinned with flux material containing phosphoric acid or tin fluoride prior to soldering the SMA element. The SMA element may be submersed in an acid bath to remove the oxide layer. The solder material may contain tin and silver, antimony, or zinc, or other materials sufficient for achieving the low liquidus temperature. Heat penetrating the SMA element is controlled to protect shape memory abilities.

Abstract: A resettable sensor assembly includes an elongate valve body having a longitudinal axis and defining a cavity therein. A housing is at least partially disposed within a cooperates with the elongate valve body and includes at least one electrical contact. A support member disposed within the elongate valve body cavity cooperates with a plate to communicate with the at least one electrical contact. An actuator element configured for translating the plate along the axis between a first position in which the plate contacts the at least one electrical contact and a second position in which the plate is spaced apart from the at least one electrical contact. The element is formed from a shape memory alloy that is transitionable between an austenite crystallographic phase and a martensite crystallographic phase in response to a thermal activation signal to thereby translate the plate between the first position and the second position.

Abstract: Malfunction or failure of mechanical, electrical, and electro-mechanical equipment, for example, equipment used in manufacturing operations, is often preceded by an increase in the operating temperature of at least some portion of the equipment. A temperature-sensitive, active material-containing actuator is pre-selected to operate at a pre-determined temperature indicative of impending equipment failure and placed in thermal contact with the equipment. If the equipment achieves the pre-selected temperature the actuator signals this by closing an externally-powered circuit to enable or provide a suitable alarm signal. Additionally, the actuator may close a second circuit connected to a machine controller to alert the machine controller to take some pre-programmed action. Selected actuators are based on shape memory alloys (SMA) adapted to operate over a temperature range sufficient to encompass the expected range of pre-determined temperatures.

Abstract: A method of soldering a shape memory alloy (SMA) element to a component includes positioning a tinned end of the SMA element with respect to a surface of the component, and then directly soldering the tinned end to the surface using solder material having a low liquidus temperature of 500° F. or less when an oxide layer is not present on the SMA element. The end may be soldered using lead-based solder material at a higher temperature when an oxide layer is present. The end may be tinned with flux material containing phosphoric acid or tin fluoride prior to soldering the SMA element. The SMA element may be submersed in an acid bath to remove the oxide layer. The solder material may contain tin and silver, antimony, or zinc, or other materials sufficient for achieving the low liquidus temperature. Heat penetrating the SMA element is controlled to protect shape memory abilities.

Abstract: A vehicle wiper assembly includes a wiper blade having a length, and an active material disposed along the length of the wiper blade and coupled thereto. The active material includes a shape memory alloy material with a crystallographic phase that is changeable between austenite and martensite, and is elastically deformable and operatively applies a spring force against a portion of the wiper blade when the crystallographic phase is martensite.

Abstract: The present disclosure relates to a system, for selectively actuating a safety mechanism, to protect against electrical shock, using a transformable material. The system includes the transformable material, being: (1) connectable electrically to an electrical component having an unwanted electrical charge and (2) changeable between a deformed shape and an undeformed shape based on electrical input resulting from the electrical charge at the electrical component. The transformable material is also (3) connected mechanically to the safety mechanism so that change in the transformable material causes movement of the safety mechanism. The transformable material is further (4) configured and arranged in the system to, in response to being exposed to the electrical input, change to its undeformed shape and thereby actuate the safety mechanism.

Abstract: A resettable sensor assembly includes a housing having a longitudinal axis and defining a cavity therein. The assembly includes a divider disposed within the cavity and in contact with the housing, at least one electrical contact disposed within the cavity and extending through the divider, and a pin reversibly translatable within the cavity along the axis. The assembly includes at least one actuator element disposed within the cavity and abutting the housing. The element is configured for translating the pin along the axis between a first position wherein the pin contacts the electrical contact and a second position wherein the pin is spaced apart from the electrical contact. The actuator element is formed from a shape memory alloy that is transitionable between an austenite crystallographic phase and a martensite crystallographic phase in response to a thermal activation signal to thereby translate the pin between the first and second positions.

Abstract: A resettable sensor assembly includes a body having a axis and defining a cavity therein. The body includes a first plurality of threads disposed about the axis. The assembly includes a housing mated to the body and including at least one electrical contact. The assembly further includes a plate. The assembly also includes an actuator element configured for translating the plate along the axis between a first position in which the plate contacts the at least one electrical contact and a second position in which the plate is spaced apart from the at least one electrical contact. The element is formed from a shape memory alloy that is transitionable between an austenite crystallographic phase and a martensite crystallographic phase in response to a thermal activation signal to thereby translate the plate between the first position and the second position.

Abstract: A vehicle wiper assembly includes a wiper blade having a length, and an active material disposed along the length of the wiper blade and coupled thereto. The active material includes a shape memory alloy material with a crystallographic phase that is changeable between austenite and martensite, and is elastically deformable and operatively applies a spring force against a portion of the wiper blade when the crystallographic phase is martensite.

Abstract: A valve assembly includes a shuttle reversibly translatable with respect to an axis. The shuttle defines an at least first outlet port, an at least second outlet port spaced apart from the at least first outlet port, and an inlet port. The valve assembly includes an actuator configured for translating the shuttle with respect to the axis between a first position in which the at least first outlet port and the inlet port are disposed in fluid communication, and a second position in which the at least second outlet port and the inlet port are disposed in fluid communication. The actuator is formed from a shape memory alloy transitionable between a first state and a second state in response to a thermal activation signal. A washer system, a device, and a method of alternately washing one of a first component and a second component of the device are disclosed.

Abstract: A vehicle wiper assembly includes a wiper blade having a length, and an active material disposed along the length of the wiper blade and coupled thereto. The active material includes a shape memory alloy material with a crystallographic phase that is changeable between austenite and martensite, and is elastically deformable and operatively applies a spring force against a portion of the wiper blade when the crystallographic phase is martensite.

Abstract: In various embodiments, the present disclosure relates to systems, for selectively actuating a safety mechanism, using a transformable material, to protect against an unwanted condition. The system in one implementation includes first and second pulley devices configured to accommodate multiple strands of the transformable material. In another implementation, the system includes two connection points for holding the transformable material and an overload-protection sub-system for protecting the transformable material from overload. In still another implementation, the system includes a first biasing element and a manual-release sub-system including a second biasing element.

Abstract: Malfunction or failure of mechanical, electrical, and electro-mechanical equipment, for example, equipment used in manufacturing operations, is often preceded by an increase in the operating temperature of at least some portion of the equipment. A temperature-sensitive, active material-containing actuator is pre-selected to operate at a pre-determined temperature indicative of impending equipment failure and placed in thermal contact with the equipment. If the equipment achieves the pre-selected temperature the actuator signals this by closing an externally-powered circuit to enable or provide a suitable alarm signal. Additionally, the actuator may close a second circuit connected to a machine controller to alert the machine controller to take some pre-programmed action. Selected actuators are based on shape memory alloys (SMA) adapted to operate over a temperature range sufficient to encompass the expected range of pre-determined temperatures.

Abstract: A method of joining wire includes preparing a first discrete region of a first wire at a first end of the first wire. The prepared first discrete region is welded to a component to form a joint such that material of the prepared first discrete region at least partially thickens the joint. The component is one of a second end of the first wire, an end of a second wire, or a non-wire component. The joint may be heat treated according to a three-stage heat treatment process. Mechanical stress may be induced in the joint during the heat treatment so that the joint is subjected to thermo-mechanical processing.