Patents by Inventor Niclas Malm

Niclas Malm has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250312829
    Abstract: A wash station (10) for cleaning a downward facing printer head (12) in metal-binder jetting is proposed. The wash station (10) comprises: a frame (16); a nozzle (20) for projecting a cleaning liquid in an upward direction; a nozzle support (18) supporting the nozzle (20), wherein the nozzle support (18) is movable relative to the frame (16). The wash station (10) further comprises: an actuator (22) configured to position the nozzle support (18) in a first position and in a second position relative to the frame (16), wherein the second position is above the first position. The wash station (10) further comprises: a lid (24) configured to transition between a closed position and a first open position at a change in position of the nozzle support (18) between the first position and the second position of the nozzle support (18), wherein the lid (24) is positioned above the nozzle (20) in the closed position and is positioned beside and/or below the nozzle (20) in the first open position.
    Type: Application
    Filed: May 10, 2023
    Publication date: October 9, 2025
    Inventor: Niclas Malm
  • Publication number: 20250050420
    Abstract: A powder dispenser (16) for metal-binder jetting is proposed. The powder dispenser (16) comprises a blade assembly (42) having: a first blade (44) and a second blade (46). The first blade (44) and the second blade (46) are separated, form a space (48) between them for holding a metal powder and a slit (18) for dispensing the metal powder, and the slit (18) has a width that is adjustable. A powder dispensing system (10) for metal-binder jetting is also proposed. The system (10) comprises a powder dispenser (16) having a slit (18), a dispenser support (20) configured to move the slit (18) between a refilling position and a dispensing position, and a rake (22) positioned between the refilling position and the dispensing position, wherein the rake (22) is arranged to scrape off metal powder at the slit (18).
    Type: Application
    Filed: March 6, 2023
    Publication date: February 13, 2025
    Inventors: Hans Kimblad, Niclas Malm
  • Patent number: 12036611
    Abstract: A method is provided of sintering a green object body to form a manufactured object. The method comprises providing a green object body. The green object body comprises granular construction material bound together by a binder. The method comprises providing a green support body for supporting the green object body. The green support body comprises granular construction material bound together by a binder. The method comprises supporting the green object body with the green support body. The method comprises sintering the green support body together with the green object body supported by the green support body. A method of manufacturing an object, a method of processing object data, a data carrier carrying program instructions and an object data processor are also provided.
    Type: Grant
    Filed: May 19, 2022
    Date of Patent: July 16, 2024
    Assignee: DIGITAL METAL AB
    Inventors: Hans Kimblad, Cornelia Olsérius, Niclas Malm
  • Publication number: 20220274177
    Abstract: A method is provided of sintering a green object body to form a manufactured object. The method comprises providing a green object body. The green object body comprises granular construction material bound together by a binder. The method comprises providing a green support body for supporting the green object body. The green support body comprises granular construction material bound together by a binder. The method comprises supporting the green object body with the green support body. The method comprises sintering the green support body together with the green object body supported by the green support body. A method of manufacturing an object, a method of processing object data, a data carrier carrying program instructions and an object data processor are also provided.
    Type: Application
    Filed: May 19, 2022
    Publication date: September 1, 2022
    Inventors: Hans Kimblad, Cornelia Olsérius, Niclas Malm
  • Patent number: 11040486
    Abstract: According to a first aspect of the present disclosure, there is provided an additive manufacturing method. In the method, regions of successively-deposited layers of granular construction material are bound together so as to form a three-dimensional structure of bound material extending through and between the layers. The method comprises depositing a first granular construction material as a layer into a build region. The method comprises selectively binding regions of the first granular construction material together to form bound regions within the layer. The method comprises removing unbound granular construction material from the layer so as to provide at least one void in the layer. The method comprises depositing a second granular construction material into the build region so as to fill the at least one void. The method comprises selectively binding regions of the second granular construction material together to form bound regions within the layer.
    Type: Grant
    Filed: March 8, 2017
    Date of Patent: June 22, 2021
    Assignee: DIGITAL METAL AB
    Inventors: Hans Kimblad, Niclas Malm
  • Publication number: 20190061237
    Abstract: According to a first aspect of the present disclosure, there is provided an additive manufacturing method. In the method, regions of successively-deposited layers of granular construction material are bound together so as to form a three-dimensional structure of bound material extending through and between the layers. The method comprises depositing a first granular construction material as a layer into a build region. The method comprises selectively binding regions of the first granular construction material together to form bound regions within the layer. The method comprises removing unbound granular construction material from the layer so as to provide at least one void in the layer. The method comprises depositing a second granular construction material into the build region so as to fill the at least one void. The method comprises selectively binding regions of the second granular construction material together to form bound regions within the layer.
    Type: Application
    Filed: March 8, 2017
    Publication date: February 28, 2019
    Inventors: Hans Kimblad, Niclas Malm
  • Publication number: 20180001381
    Abstract: A method is provided of sintering a green object body to form a manufactured object. The method comprises providing a green object body. The green object body comprises granular construction material bound together by a binder. The method comprises providing a green support body for supporting the green object body. The green support body comprises granular construction material bound together by a binder. The method comprises supporting the green object body with the green support body. The method comprises sintering the green support body together with the green object body supported by the green support body. A method of manufacturing an object, a method of processing object data, a data carrier carrying program instructions and an object data processor are also provided.
    Type: Application
    Filed: January 11, 2016
    Publication date: January 4, 2018
    Inventors: Hans Kimblad, Cornelia Olsérius, Niclas Malm