Patents by Inventor Nicolas Eberling-Fux

Nicolas Eberling-Fux has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12285884
    Abstract: A method for densifying a fibrous texture made of ceramic material with a ceramic matrix used in injection equipment including a mold cavity defined between a mold and a counter-mold, the mold cavity defining an internal space, and a membrane comprising a stiffened zone, the membrane being intended to be placed between a fibrous texture present in the mold cavity and the counter-mold, and the stiffened zone of the membrane having a Young's modulus greater than 200 GPa, the method including placing a predensified fibrous texture in the mold cavity, the predensified fibrous texture having corrugations on the surface and placing the membrane on the predensified fibrous texture in such a way that the stiffened zone of the membrane is in contact with the peaks of the corrugations of the predensified fibrous texture; closing the injection equipment, and densifying.
    Type: Grant
    Filed: March 28, 2023
    Date of Patent: April 29, 2025
    Assignee: SAFRAN CERAMICS
    Inventors: Nicolas Eberling-Fux, Clément Marie Benoît Roussille, Mélissa Bazerque, Paul Carminati
  • Patent number: 11753947
    Abstract: Method for manufacturing a CMC, i.e. ceramic matrix composite material, part provided with at least one cutout, as well as to such a CMC part provided with at least one cutout, the method comprising the following steps: providing (E1) a fibrous reinforcement (10), forming (E2?) a cavity in a portion of the fibrous reinforcement (10), injecting (E3) a slip comprising at least a ceramic powder and a solvent, the slip being injected so as to impregnate the fibrous reinforcement (10?) and to fill the cavity of the fibrous reinforcement (10?), drying (E4) the obtained assembly, carrying out a densification (E6) by infiltration of a liquid densification material and solidification of said densification material, machining (E7) at least one cutout in the obtained blank (30) within the volume corresponding to the cavity of the fibrous reinforcement (10).
    Type: Grant
    Filed: September 13, 2018
    Date of Patent: September 12, 2023
    Assignee: SAFRAN CERAMICS
    Inventors: Maxime François Roger Carlin, Nicolas Eberling-Fux, Eddy Goullianne, Thierry Guy Xavier Tesson
  • Patent number: 11746060
    Abstract: A method for manufacturing a part made of composite material includes forming a ceramic matrix phase in pores of a fibrous preform by pyrolysis of a cross-linked copolymer ceramic precursor, the cross-linked copolymer including a first precursor macromolecular chain of a first ceramic having free carbon, and a second precursor macromolecular chain of a second ceramic having free silicon, the first macromolecular chain being bonded to the second macromolecular chain by cross-linking bridges including a bonding structure of formula *1—X—*2; in this formula, X designates boron or aluminium, -*1 designates the bond to the first macromolecular chain and -*2 the bond to the second macromolecular chain.
    Type: Grant
    Filed: June 2, 2021
    Date of Patent: September 5, 2023
    Assignees: CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUE, SAFRAN CERAMICS, UNIVERSITE DE BORDEAUX, UNIVERSITE DE MONTPELLIER, ECOLE NATIONALE SUPERIEURE DE CHIMIE DE MONTPELLIER
    Inventors: Marion France Hélène Schmidt, Samuel Jean-Charles Bernard, Nicolas Eberling-Fux
  • Patent number: 11746065
    Abstract: A method for manufacturing a part made of composite material in which an adhesion promoter is grafted to a coating present on the fibre surface as well as to a ceramic precursor resin. Afterwards, a ceramic matrix phase is formed in the porosity of the fibre preform by pyrolysis of the polymerised resin.
    Type: Grant
    Filed: June 2, 2021
    Date of Patent: September 5, 2023
    Assignees: CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUE, SAFRAN CERAMICS, UNIVERSITE DE BORDEAUX, UNIVERSITE DE MONTPELLIER, ECOLE NATIONALE SUPERIEURE DE CHIMIE DE MONTPELLIER
    Inventors: Nicolas Eberling-Fux, Marion France Hélène Schmidt, Samuel Jean-Charles Bernard
  • Patent number: 11255203
    Abstract: A method for manufacturing a part made of composite material includes injecting into a fibrous texture a slurry including at least one powder of refractory ceramic particles suspended in a liquid phase, filtering the liquid phase of the slurry and retaining the powder of refractory ceramic particles inside the texture so as to obtain a fibrous preform loaded with refractory ceramic particles, densifying the fibrous texture by treatment of the refractory ceramic particles present in the fibrous texture in order to form a refractory matrix in the texture. The method further includes, before injecting the slurry under pressure, pre-saturating the fibrous texture with a carrier fluid consisting in injecting into said texture a carrier fluid.
    Type: Grant
    Filed: September 19, 2018
    Date of Patent: February 22, 2022
    Assignee: SAFRAN CERAMICS
    Inventors: Nicolas Eberling-Fux, Eddy Goullianne, William Ros
  • Patent number: 10882795
    Abstract: A process for manufacturing a composite part includes introducing an adhesion promoter into the pores of a fibrous preform formed by threads covered with a coating having —OH groups on its surface, the adhesion promoter including an electron-withdrawing group G1 that is reactive according to a reaction of substitution or of nucleophilic addition with the —OH groups, and a reactive group G2; grafting the adhesion promoter to the surface of the coating by a reaction of substitution or nucleophilic addition of the —OH groups on the group G1; introducing a ceramic precursor resin into the pores of the fibrous preform; polymerizing the resin introduced and bonding the grafted adhesion promoter to the resin by chemical reaction between these two compounds at the level of the group G2, and forming a ceramic matrix phase in the pores of the fibrous preform by pyrolysis of the polymerized resin.
    Type: Grant
    Filed: June 13, 2018
    Date of Patent: January 5, 2021
    Assignees: SAFRAN CERAMICS, ARIANEGROUP SAS
    Inventors: Nicolas Eberling-Fux, Eric Bouillon, Guy Jacob, Eddy Goullianne
  • Patent number: 9404185
    Abstract: A method of smoothing the surface of a ceramic matrix composite material part that presents a surface that is undulating and rough. The method includes depositing a refractory vitreous coating on the surface of the part, the vitreous coating essentially containing silica, alumina, baryte, and lime.
    Type: Grant
    Filed: August 25, 2014
    Date of Patent: August 2, 2016
    Assignees: HERAKLES, SNECMA
    Inventors: Eric Bouillon, Nicolas Eberling-Fux, Serge Chateigner
  • Patent number: 9238595
    Abstract: A method of smoothing the surface of a ceramic matrix composite part presenting a surface that is undulating and rough. The method includes forming a ceramic coating on the surface of the part, the coating being made by applying a liquid composition on the surface of the part, the composition containing a ceramic-precursor polymer and a factory solid filler, curing the polymer, and transforming the cured polymer into ceramic by heat treatment. The method further includes impregnating the ceramic coating with a liquid metallic composition.
    Type: Grant
    Filed: December 2, 2009
    Date of Patent: January 19, 2016
    Assignees: HERAKLES, SNECMA
    Inventors: Eric Bouillon, Nicolas Eberling-Fux, Serge Chateigner
  • Patent number: 9188013
    Abstract: A turbine engine turbine blade of ceramic matrix composite. The root of the blade includes a single densified fiber preform including at least one recess made by machining, each point of the root of the blade being situated at a distance from a free surface of the root that is no greater than twice the maximum penetration distance into the preform of densification gas for densifying the preform, and the distal portion of the root of the blade includes a distal wall that is continuous and in a single piece.
    Type: Grant
    Filed: December 8, 2010
    Date of Patent: November 17, 2015
    Assignees: SNECMA, HERAKLES
    Inventors: Son Le Hong, Jean-Luc Soupizon, Nicolas Christian Triconnet, Nicolas Eberling-Fux, Clement Roussille
  • Patent number: 9080454
    Abstract: A method of fabricating a turbomachine blade out of a composite material including fiber reinforcement densified by a matrix, the method including making a one-piece fiber blank by three-dimensional weaving; shaping the fiber blank to obtain a one-piece fiber preform having a first portion forming a blade airfoil and root preform and at least one second portion forming a preform for an inner or outer blade platform; and densifying the preform with a matrix to obtain a composite material blade having fiber reinforcement constituted by the preform and densified by the matrix, forming a single part with incorporated inner and/or outer platform.
    Type: Grant
    Filed: November 26, 2009
    Date of Patent: July 14, 2015
    Assignees: SNECMA, HERAKLES
    Inventors: Dominique Coupe, Clément Roussille, Jonathan Goering, Julien Mateo, Nicolas Eberling-Fux, Guillaume Renon
  • Patent number: 9062562
    Abstract: A method for fabricating a turbomachine blade or vane of composite material including fiber reinforcement densified by a matrix is disclosed. The method includes: making a one-piece fiber blank by three-dimensional weaving; shaping the fiber blank to obtain a one-piece fiber preform having a first portion forming a blade airfoil and root preform and at least one second portion forming a blade platform preform; and densifying the preform with a matrix to obtain a composite material blade or vane having fiber reinforcement constituted by the preform and densified by the matrix, forming a single part with at least one incorporated platform.
    Type: Grant
    Filed: September 7, 2012
    Date of Patent: June 23, 2015
    Assignees: HERAKLES, SNECMA
    Inventors: Dominique Coupe, Clement Roussille, Jonathan Goering, Julien Mateo, Nicolas Eberling-Fux, Guillaume Renon, Antoine Jean-Philippe Beaujard, Elric Georges Andre Fremont
  • Patent number: 8980027
    Abstract: The method comprises the steps of: forming a porous fiber-reinforcing structure; introducing into the pores of the fiber structure powders containing elements for constituting the composite material matrix; and forming at least a main fraction of the matrix from said powders by causing a reaction to take place between said powders or between at least a portion of said powders and at least one delivered additional element; the powders introduced into the fiber structure and the delivered additional element(s) comprising elements that form at least one healing discontinuous matrix phase including a boron compound and at least one discontinuous matrix phase including a crack-deflecting compound of lamellar structure. At least a main fraction of the matrix is formed by chemical reaction between the powders introduced into the fiber structure and at least one delivered additional element, or by sintering the powders.
    Type: Grant
    Filed: October 16, 2007
    Date of Patent: March 17, 2015
    Assignee: Herakles
    Inventors: René Pailler, Nicolas Eberling-Fux, Eric Philippe, Sébastien Bertrand
  • Patent number: 8846218
    Abstract: A method of smoothing the surface of a ceramic matrix composite material part that presents a surface that is undulating and rough. The method includes depositing a refractory vitreous coating on the surface of the part, the vitreous coating essentially containing silica, alumina, baryte, and lime.
    Type: Grant
    Filed: March 31, 2010
    Date of Patent: September 30, 2014
    Assignees: Herakles, SNECMA
    Inventors: Eric Bouillon, Nicolas Eberling-Fux, Serge Chateigner
  • Patent number: 8846147
    Abstract: A method of fabricating a complex part out of composite material including three-dimensional woven fiber reinforcement densified by a matrix, the method including three-dimensionally weaving a continuous fiber strip including a succession of fiber blanks for preforms of a plurality of parts that are to be fabricated; subsequently cutting individual fiber blanks out from the strip, each blank being a one-piece blank; shaping a cut-out blank to obtain a one-piece fiber preform having a shape that is close to the shape of a part that is to be fabricated; consolidating the preform in the desired shape; and densifying the consolidated preform by forming a matrix by chemical vapor infiltration.
    Type: Grant
    Filed: November 26, 2009
    Date of Patent: September 30, 2014
    Assignees: Herakles, Snecma
    Inventors: Nicolas Eberling-Fux, Eric Bouillon, Clément Roussille, Stéphane Otin, Dominique Coupe
  • Patent number: 8529995
    Abstract: A method of fabricating a thermostructural composite material part includes making a fiber preform formed of yarns or tows and impregnated by a consolidating composition containing a carbon- or ceramic-precursor, transforming the carbon- or ceramic-precursor by pyrolysis, and then densifying the preform by chemical vapor infiltration. A consolidating composition is used that additionally contains refractory solid fillers in the powder form presenting mean grain size less than 200 nanometers and leaving, after pyrolysis, a consolidated solid phase in which the carbon or the ceramic derived from the precursor occupies a volume representing 3% to 10% of the apparent volume of the preform, and the solid fillers occupy a volume representing 0.5% to 5% of the apparent volume of the preform.
    Type: Grant
    Filed: September 23, 2009
    Date of Patent: September 10, 2013
    Assignee: Snecma Propulsion Solide
    Inventors: Nicolas Eberling-Fux, Eric Bouillon, Eric Philippe, Henri Tawil
  • Publication number: 20130108422
    Abstract: A turbomachine blade or vane of composite material comprising fiber reinforcement densified by a matrix is fabricated by a method comprising: making a one-piece fiber blank by three-dimensional weaving; shaping the fiber blank to obtain a one-piece fiber preform having a first portion forming a blade airfoil and root preform and at least one second portion forming a blade platform preform; and densifying the preform with a matrix to obtain a composite material blade or vane having fiber reinforcement constituted by the preform and densified by the matrix, forming a single part with at least one incorporated platform.
    Type: Application
    Filed: September 7, 2012
    Publication date: May 2, 2013
    Applicants: SNECMA, HERAKLES
    Inventors: DOMINIQUE COUPE, Clement Roussille, Jonathan Goering, Julien Mateo, Nicolas Eberling-Fux, Guillaume Renon, Antoine Jean-Philippe Beaujard, Elric Georges Andre Fremont
  • Publication number: 20130028746
    Abstract: A turbine engine turbine blade of ceramic matrix composite. The root of the blade includes a single densified fiber preform including at least one recess made by machining, each point of the root of the blade being situated at a distance from a free surface of the root that is no greater than twice the maximum penetration distance into the preform of densification gas for densifying the preform, and the distal portion of the root of the blade includes a distal wall that is continuous and in a single piece.
    Type: Application
    Filed: December 8, 2010
    Publication date: January 31, 2013
    Applicants: HERAKLES, SNECMA
    Inventors: Son Le Hong, Jean-Luc Soupizon, Nicolas Christian Triconnet, Nicolas Eberling-Fux, Clement Roussille
  • Publication number: 20120063912
    Abstract: A method of smoothing the surface of a ceramic matrix composite material part that presents a surface that is undulating and rough. The method includes depositing a refractory vitreous coating on the surface of the part, the vitreous coating essentially containing silica, alumina, baryte, and lime.
    Type: Application
    Filed: March 31, 2010
    Publication date: March 15, 2012
    Applicants: SNECMA, SNECMA PROPULSION SOLIDE
    Inventors: Eric Bouillon, Nicolas Eberling-Fux, Serge Chateigner
  • Publication number: 20110311368
    Abstract: A method of fabricating a turbomachine blade out of a composite material including fiber reinforcement densified by a matrix, the method including making a one-piece fiber blank by three-dimensional weaving; shaping the fiber blank to obtain a one-piece fiber preform having a first portion forming a blade airfoil and root preform and at least one second portion forming a preform for an inner or outer blade platform; and densifying the preform with a matrix to obtain a composite material blade having fiber reinforcement constituted by the preform and densified by the matrix, fowling a single part with incorporated inner and/or outer platform.
    Type: Application
    Filed: November 26, 2009
    Publication date: December 22, 2011
    Applicants: SNECMA, SNECMA PROPULSION SOLIDE
    Inventors: Dominique Coupe, Clément Roussille, Jonathan Goering, Julien Mateo, Nicolas Eberling-Fux, Guillaume Renon
  • Publication number: 20110293828
    Abstract: A method of fabricating a complex part out of composite material including three-dimensional woven fiber reinforcement densified by a matrix, the method including three-dimensionally weaving a continuous fiber strip including a succession of fiber blanks for preforms of a plurality of parts that are to be fabricated; subsequently cutting individual fiber blanks out from the strip, each blank being a one-piece blank; shaping a cut-out blank to obtain a one-piece fiber preform having a shape that is close to the shape of a part that is to be fabricated; consolidating the preform in the desired shape; and densifying the consolidated preform by forming a matrix by chemical vapor infiltration.
    Type: Application
    Filed: November 26, 2009
    Publication date: December 1, 2011
    Applicant: SNECMA PROPULSION SOLIDE
    Inventors: Nicolas Eberling-Fux, Eric Bouillon, Clément Roussille, Stéphane Otin, Dominique Coupe