Patents by Inventor Nicole K. Karns

Nicole K. Karns has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11083992
    Abstract: A process is provided of making facilitated transport membrane comprising a relatively hydrophilic, very small pore, nanoporous support membrane, a hydrophilic polymer inside the very small nanopores on the skin layer surface of the support membrane, a thin, nonporous, hydrophilic polymer layer coated on the surface of the support membrane, and metal salts incorporated in the hydrophilic polymer layer coated on the surface of the support membrane and the hydrophilic polymer inside the very small nanopores. In addition, the process provides a new method of making facilitated transport membrane spiral wound elements or hollow fiber modules for olefin/paraffin separations, particularly for C3=/C3 and C2=/C2 separations.
    Type: Grant
    Filed: April 10, 2019
    Date of Patent: August 10, 2021
    Assignee: UOP LLC
    Inventors: Chunqing Liu, Nicole K. Karns, Howie Q. Tran, Carl W. Liskey
  • Patent number: 10751670
    Abstract: This invention provides a new high selectivity stable facilitated transport membrane comprising a polyethersulfone (PES)/polyethylene oxide-polysilsesquioxane (PEO-Si) blend support membrane, a hydrophilic polymer inside the pores on the skin layer surface of the PES/PEO-Si blend support membrane; a hydrophilic polymer coated on the skin layer surface of the PES/PEO-Si blend support membrane, and metal salts incorporated in the hydrophilic polymer coating layer and the skin layer surface pores of the PES/PEO-Si blend support membrane, and methods of making such membranes. This invention also provides a method of using the high selectivity stable facilitated transport membrane comprising PES/PEO-Si blend support membrane for olefin/paraffin separations such as propylene/propane and ethylene/ethane separations.
    Type: Grant
    Filed: July 19, 2018
    Date of Patent: August 25, 2020
    Assignee: UOP LLC
    Inventors: Chunqing Liu, Nicole K. Karns, Howie Q. Tran, Dung Le
  • Patent number: 10654004
    Abstract: This invention provides a new high flux reverse osmosis (RO) membrane comprising a nanoporous polyethersulfone (PES)/polyethylene oxide-polysilsesquioxane (PEO-Si) blend support membrane (PES/PEO-Si) comprising a polyethylene oxide-polysilsesquioxane (PEO-Si) polymer and a polyethersulfone (PES) polymer, a hydrophilic polymer inside the pores on the skin layer surface of the polyethersulfone/polyethylene oxide-polysilsesquioxane blend support membrane, and a thin, nanometer layer of cross-linked polyamide on the skin layer surface of said polyethersulfone/polyethylene oxide-polysilsesquioxane blend support membrane, and a method of making such a membrane. This invention also provides a method of using the new high flux reverse osmosis membrane comprising nanoporous PES/PEO-Si blend support membrane for water purification.
    Type: Grant
    Filed: July 20, 2018
    Date of Patent: May 19, 2020
    Inventors: Chunqing Liu, Nicole K. Karns, Howie Q. Tran, Dung Le
  • Publication number: 20200101416
    Abstract: A process is provided of making facilitated transport membrane comprising a relatively hydrophilic, very small pore, nanoporous support membrane, a hydrophilic polymer inside the very small nanopores on the skin layer surface of the support membrane, a thin, nonporous, hydrophilic polymer layer coated on the surface of the support membrane, and metal salts incorporated in the hydrophilic polymer layer coated on the surface of the support membrane and the hydrophilic polymer inside the very small nanopores. In addition, the process provides a new method of making facilitated transport membrane spiral wound elements or hollow fiber modules for olefin/paraffin separations, particularly for C3=/C3 and C2=/C2 separations.
    Type: Application
    Filed: April 10, 2019
    Publication date: April 2, 2020
    Inventors: Chunqing Liu, Nicole K. Karns, Howie Q. Tran, Carl W. Liskey
  • Patent number: 10569233
    Abstract: The invention provides a high permeance and high selectivity facilitated transport membrane comprising a very small pore, nanoporous polyethersulfone (PES)/polyvinylpyrrolidone (PVP) blend support membrane, a hydrophilic polymer inside the very small nanopores on the skin layer surface of the support membrane, a thin, nonporous, hydrophilic polymer layer coated on the surface of the support membrane, and metal salts incorporated in the hydrophilic polymer layer coated on the surface of the support membrane and the hydrophilic polymer inside the very small nanopores, a method of making this membrane, and the use of this membrane for olefin/paraffin separations, particularly for propylene/propane and ethylene/ethane separations.
    Type: Grant
    Filed: June 6, 2017
    Date of Patent: February 25, 2020
    Inventors: Nicole K. Karns, Chunqing Liu
  • Patent number: 10471381
    Abstract: This invention provides a new facilitated transport membrane comprising a relatively hydrophilic, very small pore, nanoporous support membrane, a hydrophilic polymer inside the very small nanopores on the skin layer surface of the support membrane, a thin, nonporous, hydrophilic polymer layer coated on the surface of the support membrane, and metal salts incorporated in the hydrophilic polymer layer coated on the surface of the support membrane and the hydrophilic polymer inside the very small nanopores, a method of making this membrane, and the use of this membrane for olefin/paraffin separations, particularly for C3=/C3 and C2=/C2 separations.
    Type: Grant
    Filed: May 17, 2017
    Date of Patent: November 12, 2019
    Inventors: Chunqing Liu, Carl W. Liskey, Howie Q. Tran, Nicole K. Karns
  • Patent number: 10471397
    Abstract: A high performance facilitated transport membrane comprising a metal cation exchanged/chelated carboxylic acid functional group containing functional polyimide, a method of making this a membrane, and the use of this membrane for olefin/paraffin separations, particularly for propylene/propane and ethylene/ethane separations. The facilitated transport membrane has either an asymmetric integrally skinned membrane structure or a thin film composite membrane structure, wherein the top selective layer of the membrane comprises a metal cation exchanged/chelated carboxylic acid functional group containing functional polyimide.
    Type: Grant
    Filed: May 3, 2019
    Date of Patent: November 12, 2019
    Inventors: Chunqing Liu, Nicole K. Karns
  • Publication number: 20190255490
    Abstract: A high performance facilitated transport membrane comprising a metal cation exchanged/chelated carboxylic acid functional group containing functional polyimide, a method of making this a membrane, and the use of this membrane for olefin/paraffin separations, particularly for propylene/propane and ethylene/ethane separations. The facilitated transport membrane has either an asymmetric integrally skinned membrane structure or a thin film composite membrane structure, wherein the top selective layer of the membrane comprises a metal cation exchanged/chelated carboxylic acid functional group containing functional polyimide.
    Type: Application
    Filed: May 3, 2019
    Publication date: August 22, 2019
    Inventors: Chunqing Liu, Nicole K. Karns
  • Patent number: 10328386
    Abstract: A co-cast thin film composite flat sheet membrane is provided that comprises an asymmetric porous non-selective support layer with a thickness of 10-50 micrometers and an asymmetric integrally skinned polyimide-containing selective layer with a thickness of 5-40 micrometers on top of said support layer, wherein said asymmetric integrally skinned polyimide-containing selective layer comprises a porous non-selective polyimide-containing support layer with a thickness of ˜5-40 micrometers and a relatively porous, thin, dense, polyimide-containing top skin layer with a thickness of 0.02-0.2 micrometers.
    Type: Grant
    Filed: May 18, 2017
    Date of Patent: June 25, 2019
    Inventors: Chunqing Liu, Carl W. Liskey, Nicole K. Karns
  • Patent number: 10322382
    Abstract: A high performance facilitated transport membrane comprising a metal cation exchanged/chelated carboxylic acid functional group containing functional polyimide, a method of making this a membrane, and the use of this membrane for olefin/paraffin separations, particularly for propylene/propane and ethylene/ethane separations. The facilitated transport membrane has either an asymmetric integrally skinned membrane structure or a thin film composite membrane structure, wherein the top selective layer of the membrane comprises a metal cation exchanged/chelated carboxylic acid functional group containing functional polyimide.
    Type: Grant
    Filed: May 31, 2017
    Date of Patent: June 18, 2019
    Inventors: Chunqing Liu, Nicole K. Karns
  • Patent number: 10258929
    Abstract: A stable high performance facilitated transport membrane comprising an asymmetric integrally-skinned polymeric membrane wherein the pores on the relatively porous, thin, dense skin layer of the membrane comprises a hydrophilic polymer such as chitosan or sodium alginate, a metal salt such as silver nitrate, or a mixture of a metal salt such as silver nitrate and hydrogen peroxide and the asymmetric integrally-skinned polymeric membrane comprises a relatively porous, thin, dense skin layer as characterized by a CO2 permeance of at least 200 GPU and a CO2 over CH4 selectivity between 1.1 and 10 at 50° C. under 50-1000 psig, 10% CO2/90% CH4 mixed gas feed pressure. The present invention further includes a method of making these membranes and their use for olefin/paraffin separations, particularly for propylene/propane and ethylene/ethane separations.
    Type: Grant
    Filed: May 19, 2017
    Date of Patent: April 16, 2019
    Assignee: UOP LLC
    Inventors: Chunqing Liu, Nicole K. Karns
  • Publication number: 20190060841
    Abstract: This invention provides a new high selectivity stable facilitated transport membrane comprising a polyethersulfone (PES)/polyethylene oxide-polysilsesquioxane (PEO-Si) blend support membrane, a hydrophilic polymer inside the pores on the skin layer surface of the PES/PEO-Si blend support membrane; a hydrophilic polymer coated on the skin layer surface of the PES/PEO-Si blend support membrane, and metal salts incorporated in the hydrophilic polymer coating layer and the skin layer surface pores of the PES/PEO-Si blend support membrane, and methods of making such membranes. This invention also provides a method of using the high selectivity stable facilitated transport membrane comprising PES/PEO-Si blend support membrane for olefin/paraffin separations such as propylene/propane and ethylene/ethane separations.
    Type: Application
    Filed: July 19, 2018
    Publication date: February 28, 2019
    Inventors: Chunqing Liu, Nicole K. Karns, Howie Q. Tran, Dung Le
  • Publication number: 20190060844
    Abstract: This invention provides a new high flux reverse osmosis (RO) membrane comprising a nanoporous polyethersulfone (PES)/polyethylene oxide-polysilsesquioxane (PEO-Si) blend support membrane (PES/PEO-Si) comprising a polyethylene oxide-polysilsesquioxane (PEO-Si) polymer and a polyethersulfone (PES) polymer, a hydrophilic polymer inside the pores on the skin layer surface of the polyethersulfone/polyethylene oxide-polysilsesquioxane blend support membrane, and a thin, nanometer layer of cross-linked polyamide on the skin layer surface of said polyethersulfone/polyethylene oxide-polysilsesquioxane blend support membrane, and a method of making such a membrane. This invention also provides a method of using the new high flux reverse osmosis membrane comprising nanoporous PES/PEO-Si blend support membrane for water purification.
    Type: Application
    Filed: July 20, 2018
    Publication date: February 28, 2019
    Inventors: Chunqing Liu, Nicole K. Karns, Howie Q. Tran, Dung Le
  • Publication number: 20180345230
    Abstract: The invention provides a high permeance and high selectivity facilitated transport membrane comprising a very small pore, nanoporous polyethersulfone (PES)/polyvinylpyrrolidone (PVP) blend support membrane, a hydrophilic polymer inside the very small nanopores on the skin layer surface of the support membrane, a thin, nonporous, hydrophilic polymer layer coated on the surface of the support membrane, and metal salts incorporated in the hydrophilic polymer layer coated on the surface of the support membrane and the hydrophilic polymer inside the very small nanopores, a method of making this membrane, and the use of this membrane for olefin/paraffin separations, particularly for propylene/propane and ethylene/ethane separations.
    Type: Application
    Filed: June 6, 2017
    Publication date: December 6, 2018
    Inventors: Nicole K. Karns, Chunqing Liu
  • Publication number: 20180333675
    Abstract: A co-cast thin film composite flat sheet membrane is provided that comprises an asymmetric porous non-selective support layer with a thickness of 10-50 micrometers and an asymmetric integrally skinned polyimide-containing selective layer with a thickness of 5-40 micrometers on top of said support layer, wherein said asymmetric integrally skinned polyimide-containing selective layer comprises a porous non-selective polyimide-containing support layer with a thickness of ˜5-40 micrometers and a relatively porous, thin, dense, polyimide-containing top skin layer with a thickness of 0.02-0.2 micrometers.
    Type: Application
    Filed: May 18, 2017
    Publication date: November 22, 2018
    Inventors: Chunqing Liu, Carl W. Liskey, Nicole K. Karns
  • Patent number: 10052582
    Abstract: A super high permeance and high selectivity dual layer rubbery polymeric membrane comprising a thin selective layer of a fumed silica reinforced, cross-linked polyorganosiloxane on top of a porous glassy polymer support membrane and a thin selective layer of a chemically cross-linked polyorganosiloxane rubbery polymer on top of the thin selective layer of a fumed silica reinforced, cross-linked polyorganosiloxane, and a porous glassy polymer support membrane that is formed from a glassy polymer and the processes of making these membranes and using these membranes in separating mixtures of two or more gases or liquids.
    Type: Grant
    Filed: March 29, 2017
    Date of Patent: August 21, 2018
    Assignee: UOP LLC
    Inventors: Chunqing Liu, Nicole K. Karns
  • Publication number: 20180133661
    Abstract: A novel high flux, cross-linked, fumed silica reinforced polyorganosiloxane thin film composite (TFC) membrane comprising a selective layer of a high flux, cross-linked, fumed silica reinforced polyorganosiloxane polymer supported by a porous support membrane formed from a glassy polymer has been developed. The novel high flux, cross-linked, fumed silica reinforced polyorganosiloxane thin film composite (TFC) membrane may be used to separate at least one component from another.
    Type: Application
    Filed: August 24, 2017
    Publication date: May 17, 2018
    Inventors: Chunqing Liu, Nicole K. Karns, Deng-Yang Jan
  • Publication number: 20180133663
    Abstract: A novel chemically cross-linked rubbery polymeric thin film composite (TFC) membrane comprising a selective layer of a chemically cross-linked rubbery polymer supported by a porous support membrane formed from a glassy polymer has been developed. The chemically cross-linked rubbery polymeric thin film composite (TFC) membrane comprising a selective layer of a chemically cross-linked rubbery polymer supported by a porous support membrane formed from a glassy polymer may be used to separate at least one component from another.
    Type: Application
    Filed: August 24, 2017
    Publication date: May 17, 2018
    Inventors: Chunqing Liu, Nicole K. Karns, Deng-Yang Jan
  • Publication number: 20180001277
    Abstract: A high performance facilitated transport membrane comprising a metal cation exchanged/chelated carboxylic acid functional group containing functional polyimide, a method of making this a membrane, and the use of this membrane for olefin/paraffin separations, particularly for propylene/propane and ethylene/ethane separations. The facilitated transport membrane has either an asymmetric integrally skinned membrane structure or a thin film composite membrane structure, wherein the top selective layer of the membrane comprises a metal cation exchanged/chelated carboxylic acid functional group containing functional polyimide.
    Type: Application
    Filed: May 31, 2017
    Publication date: January 4, 2018
    Inventors: Chunqing Liu, Nicole K. Karns
  • Publication number: 20180001268
    Abstract: A stable high performance facilitated transport membrane comprising an asymmetric integrally-skinned polymeric membrane wherein the pores on the relatively porous, thin, dense skin layer of the membrane comprises a hydrophilic polymer such as chitosan or sodium alginate, a metal salt such as silver nitrate, or a mixture of a metal salt such as silver nitrate and hydrogen peroxide and the asymmetric integrally-skinned polymeric membrane comprises a relatively porous, thin, dense skin layer as characterized by a CO2 permeance of at least 200 GPU and a CO2 over CH4 selectivity between 1.1 and 10 at 50° C. under 50-1000 psig, 10% CO2/90% CH4 mixed gas feed pressure. The present invention further includes a method of making these membranes and their use for olefin/paraffin separations, particularly for propylene/propane and ethylene/ethane separations.
    Type: Application
    Filed: May 19, 2017
    Publication date: January 4, 2018
    Inventors: Chunqing Liu, Nicole K. Karns