Abstract: A system for controlling a fiber orientation and/or a density of fibers in a mold comprises at least one nozzle configured to define a location at which gas is withdrawn from the mold. A displacement mechanism is configured to effect a relative displacement between the at least one nozzle and the mold.

Abstract: Spring cushions (10) having slow-acting pocketed spring cores (12) characterized by the individual springs of the cores (12) being pocketed within semi-impermeable fabric material and a method of making such pocketed spring cores (12). Fibrous material is located between adjacent rows of pocketed springs to reduce noise.

Abstract: A furniture product includes a folding mechanism that folds into a seat frame. The folding mechanism includes a rear section, a middle section, and a front section, with the rear and middle sections being received in a cavity in the back of the seat frame when the product is in a stowed, seating position. Upon receiving a user input, a position motor deploys the folding mechanism into a sleeping position. Upon achieving the sleeping position, an inflation switch is engaged. An air pump disposed in or near the furniture product is activated in response to engagement of the inflation switch. To return the product to a stowed, seating position, a user input causes the air pump to deflate the mattress and the position motor to fold the folding mechanism into the seat frame.

Abstract: A furniture product includes a folding mechanism that folds into a seat frame. The folding mechanism includes a rear section, a middle section, and a front section, with the rear and middle sections being received in a cavity in the back of the seat frame when the product is in a stowed, seating position. Upon receiving a user input, a position motor deploys the folding mechanism into a sleeping position. Upon achieving the sleeping position, an inflation switch is engaged. An air pump disposed in or near the furniture product is activated in response to engagement of the inflation switch. To return the product to a stowed, seating position, a user input causes the air pump to deflate the mattress and the position motor to fold the folding mechanism into the seat frame.

Abstract: Spring cushions (10) having slow-acting pocketed spring cores (12) characterized by the individual springs of the cores (12) being pocketed within semi-impermeable fabric material and a method of making such pocketed spring cores (12). Fibrous material is located between adjacent rows of pocketed springs to reduce noise.

Abstract: A foldable bedding foundation comprising a first section is hingedly secured to a second section so that the bedding foundation may be folded for storage or transportation purposes. Each section has base, a plurality of wire struts pivotally secured to the base, an upper wire grid pivotally secured to the wire struts and braces extending between the base and an outermost wire strut. A lower hinge comprising a piece of wire having a square wave shape is secured to and extends between the bases. An upper hinge is secured to and extends between border wires of the sections. A support assembly is secured to and extends between the first and second sections.

Abstract: A foldable bedding foundation comprising a first section is hingedly secured to a second section so that the bedding foundation may be folded for storage or transportation purposes. Each section has base, a plurality of wire struts pivotally secured to the base, an upper wire grid pivotally secured to the wire struts and braces extending between the base and an outermost wire strut. Lower connectors each comprising a rectangular piece of plastic having living hinges is secured to and extends between the bases. Upper connectors are secured to and extend between border wires of the sections to aid in the collapsing of the foundation.

Abstract: A foldable bedding foundation comprising a first section is hingedly secured to a second section so that the bedding foundation may be folded for storage or transportation purposes. Each section has base, a plurality of wire struts pivotally secured to the base, an upper wire grid pivotally secured to the wire struts and braces extending between the base and an outermost wire strut. A lower hinge comprising a piece of wire having a square wave shape is secured to and extends between the bases. An upper hinge is secured to and extends between border wires of the sections.

Abstract: A module bedding system comprises a universal base having removable mattress supporting panels, a headrest adjustable module and a footrest adjustable module. The universal base may be used with the removable panels in place to support a conventional non-adjustable mattress or the removable panels may be removed and the adjustable modules substituted to enable the base to support either a headrest adjustable mattress or a headrest and footrest adjustable mattress.

Abstract: A unitary wire chair is disclosed for supporting concrete reinforcing rebar or the like above a supporting surface onto which concrete is poured. The unitary wire chair is so constructed such that it may be snapped or otherwise secured onto the rebar or other concrete reinforcing element and retained thereon without the use of any tie wire or other attachment devices.

Abstract: A modular bedding system comprises a universal knock down bed base having removable mattress supporting panels, a headrest adjustable module and a footrest adjustable module. The universal bed base may be used with the removable panels in place to support a conventional non-adjustable mattress or the removable panels may be removed and the adjustable modules substituted to enable the base to support either a headrest adjustable mattress or a headrest and footrest adjustable mattress.

Abstract: A plurality of concrete reinforcing grid modules each comprising a plurality of spaced longitudinal wires and a plurality of spaced transverse wires may be nestably stacked together and sold as a package. The transverse wires are secured to the longitudinal wires at intersections. Each grid module may be secured to other like grid modules without the use of tools or additional material because least some of the grid module wires have tail portions at the ends thereof which interlock with the wires of other grid modules.

Abstract: Disclosed herein is a bedding or seating product having a spring core comprising coil springs having unknotted end turns made from high tensile strength wire. In each embodiment, the end turns of the coil springs are generally U-shaped having one leg longer than the other, the legs being joined by an arcuate connector. The springs are oriented in the spring core such that a long leg of one end turn abuts a short leg of the adjacent end turn prior to be wrapped in helical lacing wire. The high tensile wire enables the coil springs to be manufactured using less wire than heretofore possible.

Abstract: An adjustable bed including a stationary frame is supported above a floor. An articulated deck comprising head, seat, leg and foot deck boards hingedly joined together is spaced above the frame with connectors. The connectors include generally inverted U-shaped tubes pivotally secured to the frame and secured to the deck boards. A gas spring is operatively coupled to the head deck board and pivotally secured to the frame. Activation of the gas spring in cooperation with the operator moves the deck boards.

Abstract: An adjustable bed including a stationary frame is supported with legs above a floor. An articulated deck comprising head, seat, leg and foot deck boards hingedly joined together is spaced above the frame with connectors. The connectors include generally inverted U-shaped foot and seat tubes pivotally secured to the frame and secured to the seat and foot deck boards. A motorized drive assembly is operatively coupled to the head deck board and includes arms with are pivotally secured to the frame. Activation of the motorized drive assembly moves the deck boards.

Abstract: A foldable bedding foundation comprising a first section is hingedly secured to a second section so that the bedding foundation may be folded for storage or transportation purposes. Each section has base, a plurality of wire struts pivotally secured to the base, an upper wire grid pivotally secured to the wire struts and braces extending between the base and an outermost wire strut. Plastic sliders help the braces move between raised and lowered positions. Lower connectors are secured to and extend between the section bases. Upper connectors are secured to and extend between border wires of the sections to aid in the collapsing of the foundation.

Abstract: A foldable bedding foundation comprising a first section is hingedly secured to a second section so that the bedding foundation may be folded for storage or transportation purposes. Each section has base, a plurality of wire struts pivotally secured to the base, an upper wire grid pivotally secured to the wire struts and braces extending between the base and an outermost wire strut. Lower connectors each comprising a rectangular piece of plastic having living hinges is secured to and extends between the bases. Upper connectors are secured to and extend between border wires of the sections to aid in the collapsing of the foundation.

Abstract: resent invention relates to a process of forming a multi-layer pad of a non-woven fiber batt and a foam layer having conforming convoluted surfaces and to a multi-layer pad incorporating a non-woven fiber batt and foam layer. The process of forming a non-woven batt layer and a foam layer having conforming convoluted surfaces comprises transporting each layer along its longitudinal dimension while compressing each layer along its lateral dimension. Concomitantly with compression, each layer is cut transversely along its lateral dimension to separate each layer into an upper segment and a lower segment and to provide conforming convoluted surfaces on the segments of each layer, the convoluted surfaces comprised of upstanding projections and depressions.

Abstract: An adjustable bed including a stationary frame is supported with legs above a floor. An articulated deck comprising head, seat, leg and foot deck boards hingedly joined together is spaced above the frame with connectors. The connectors include generally inverted U-shaped foot and seat tubes pivotally secured to the frame and secured to the seat and foot deck boards. A motorized drive assembly is operatively coupled to the head deck board and includes arms with are pivotally secured to the frame. Activation of the motorized drive assembly moves the deck boards.

Abstract: An adjustable bed including a stationary frame is supported above a floor. An articulated deck comprising head, seat, leg and foot deck boards hingedly joined together is spaced above the frame with connectors. The connectors include generally inverted U-shaped tubes pivotally secured to the frame and secured to the deck boards. A gas spring is operatively coupled to the head deck board and pivotally secured to the frame. Activation of the gas spring in cooperation with the operator moves the deck boards.