Abstract: Disclosed herein is a bedding or seating product (10) having a spring core (12) comprising coil springs (26) having unknotted end turns (72, 74) made from high tensile strength wire. In each embodiment, the end turns (72, 74) of the coil springs (26) are generally U-shaped having one arcuate leg (76) longer than the other (78), the legs (76, 78) being joined by a connector (80) having an arcuate bump (81) therein. The springs (26) are oriented in the spring core (12) such that a long leg (76) of one end turn (72) abuts a short leg (78) of the adjacent end turn (72) prior to be wrapped in helical lacing wire (32). The high tensile wire enables the coil springs (26) to be manufactured using less wire than heretofore possible.

Abstract: An bedding apparatus is provided that allows a user the ability to control a bedroom environment using one selectable control. The apparatus includes an adjustable bedding unit and a computing unit coupled to the adjustable bedding unit. A number of controllable electronic appliances, having an effect on the bedroom environment, are electrically coupled to the computing unit. These electronic appliances are capable of being controlled by the computing unit. A user interface control unit is coupled to the computing unit. The user interface presents the user with a number of user-selectable settings that cause an adjustment in the position of the adjustable bed and at least one of the electronic appliances.

Abstract: A system and method provide for reducing the snoring of a person sleeping on an adjustable bed. The system comprises a device configured with at least a microphone and a speaker, the device configured to monitor for a noise consistent with snoring. The system further comprises a control unit communicably coupled to the device and configured to actuate at least one motor of the adjustable bed to adjust at least a portion of the adjustable bed, wherein the control unit is further configured to actuate the at least one motor in response to the device detecting a noise consistent with snoring.

Abstract: Disclosed herein is a bedding or seating product (10) having a spring core (12) comprising coil springs (26) having unknotted end turns (72, 74) made from high tensile strength wire. In each embodiment, the end turns (72, 74) of the coil springs (26) are generally U-shaped having one arcuate leg (76) longer than the other (78), the legs (76, 78) being joined by a connector (80) having an arcuate bump (81) therein. The springs (26) are oriented in the spring core (12) such that a long leg (76) of one end turn (72) abuts a short leg (78) of the adjacent end turn (72) prior to be wrapped in helical lacing wire (32). The high tensile wire enables the coil springs (26) to be manufactured using less wire than heretofore possible.

Abstract: A seating product, such as a chair, has a frame. The frame defines the seating area and back area of the seating product. A series flexible straps extend across the seating area and back area. In a similar fashion, a series of spring supports extend over the flexible straps and the seating and back areas. The straps and the spring supports hold an inflatable bladder in the lumbar region of the back area. The straps and the spring supports in the seating area hold another inflatable bladder in the seating area. The bladders are coupled to a pump controllable to inflate and deflate the bladders. When deflated, the seating product has a suspension and feel like that of traditional seating products. The bladders can be selectively and individually inflated to provide a customized support in the seating product. The flexible straps provide a suspension surface for the air bladders.

Abstract: Disclosed herein is a bedding or seating product (10) having a spring core (12) comprising coil springs (26) having unknotted end turns (72, 74) made from high tensile strength wire. In each embodiment, the end turns (72, 74) of the coil springs (26) are generally U-shaped having one arcuate leg (76) longer than the other (78), the legs (76, 78) being joined by a connector (80) having an arcuate bump (81) therein. The springs (26) are oriented in the spring core (12) such that a long leg (76) of one end turn (72) abuts a short leg (78) of the adjacent end turn (72) prior to being wrapped in helical lacing wire (32). The high tensile wire enables the coil springs (26) to be manufactured using less wire than heretofore possible.

Abstract: A method of manufacturing spring cushions (10) having slow-acting pocketed spring cores (12) characterized by the individual springs of the cores (12) being sealingly pocketed within semi-impermeable fabric material.

Abstract: Spring cushions having slow-acting pocketed spring cores characterized by the individual springs of the cores being sealingly pocketed within semi-impermeable fabric material and a method of making such pocketed spring cores.

Abstract: A seating product, such as a chair, has a frame. The frame defines the seating area and back area of the seating product. A series flexible straps extend across the seating area and back area. In a similar fashion, a series of spring supports extend over the flexible straps and the seating and back areas. The straps and the spring supports hold an inflatable bladder in the lumbar region of the back area. The straps and the spring supports in the seating area hold another inflatable bladder in the seating area. The bladders are coupled to a pump controllable to inflate and deflate the bladders. When deflated, the seating product has a suspension and feel like that of traditional seating products. The bladders can be selectively and individually inflated to provide a customized support in the seating product. The flexible straps provide a suspension surface for the air bladders.

Abstract: An bedding apparatus is provided that allows a user the ability to control a bedroom environment using one selectable control. The apparatus includes an adjustable bedding unit and a computing unit coupled to the adjustable bedding unit. A number of controllable electronic appliances, having an effect on the bedroom environment, are electrically coupled to the computing unit. These electronic appliances are capable of being controlled by the computing unit. A user interface control unit is coupled to the computing unit. The user interface presents the user with a number of user-selectable settings that cause an adjustment in the position of the adjustable bed and at least one of the electronic appliances.

Abstract: An adjustable bed includes a stationary frame, a first head deck mattress support member supported by the frame, a second seat deck mattress support member supported by the frame and pivotally coupled to the head deck mattress support member, a sensor assembly adapted to detect a sound associated with human snoring, and a motorized drive assembly operatively coupled to the sensor assembly and to the first mattress support member. The adjustable bed may be such that detection of the snoring sound actuates the motorized drive assembly thereby causing relative movement of the first mattress support member with respect to the second mattress support member. The sensor assembly may further be adapted to recognize a sound associated with snoring of a particular person and actuation of the motorized drive assembly may move the first mattress support member between an inclined position and a horizontal flat position.

Abstract: Apparatus for manufacturing a bedding foundation having a base and a wire grid of support wires comprises at least one vertically moveable staple gun having a staple head and a wire positioner associated with the staple head, the wire positioner being configured to engage one of the support wires and to position the one support wire relative to the staple head such that upon activation, the staple gun staples the one support wire in the intended position to the base.

Abstract: A bedding product having a pocketed spring assembly comprising a plurality of parallel strings of springs joined to each other. Each of the strings of springs has a length and a width and comprises a row of interconnected pockets. Each of the pockets contains at least one spring encased in fabric. The bedding product may have a plurality of inflatable members located underneath select portions of at least some of the strings of springs. Each of the inflatable members may be of a width substantially equal to the width one of the string of springs. The bedding product may have a sensor assembly adapted to detect a sound associated with human snoring and an air supply system operatively coupled to the sensor assembly and adapted to control a supply of air to the inflatable members.

Abstract: A foldable bedding foundation comprising a first section is hingedly secured to a second section so that the bedding foundation may be folded for storage or transportation purposes. Each section has base, a plurality of wire struts pivotally secured to the base, an upper wire grid pivotally secured to the wire struts and braces extending between the base and an outermost wire strut. Plastic sliders help the braces move between raised and lowered positions. Lower connectors are secured to and extend between the section bases. Upper connectors are secured to and extend between border wires of the sections to aid in the collapsing of the foundation.

Abstract: resent invention relates to a process of forming a multi-layer pad of a non-woven fiber batt and a foam layer having conforming convoluted surfaces and to a multi-layer pad incorporating a non-woven fiber batt and foam layer. The process of forming a non-woven batt layer and a foam layer having conforming convoluted surfaces comprises transporting each layer along its longitudinal dimension while compressing each layer along its lateral dimension. Concomitantly with compression, each layer is cut transversely along its lateral dimension to separate each layer into an upper segment and a lower segment and to provide conforming convoluted surfaces on the segments of each layer, the convoluted surfaces comprised of upstanding projections and depressions.

Abstract: Apparatus for manufacturing a bedding foundation having a base and a wire grid of support wires, comprising at least one vertically moveable staple gun having a staple head and a wire positioner associated with the staple head, the wire positioner being configured to engage one of the support wires and to position the one support wire relative to the staple head such that upon activation, the staple gun staples the one support wire in the intended position to the base, wherein the wire positioner has a fixed positioning element and a movable positioning element, the elements adapted to position the one support wire therebetween.

Abstract: An adjustable bed including a stationary frame is supported above a floor. An articulated deck comprising head, seat, leg and foot deck boards hingedly joined together is spaced above the frame with connectors. The connectors include generally inverted U-shaped tubes pivotally secured to the frame and secured to the deck boards. A gas spring is operatively coupled to the head deck board and pivotally secured to the frame. Activation of the gas spring in cooperation with the operator moves the deck boards.

Abstract: Present invention relates to a process of forming a multi-layer pad of a non-woven fiber batt and a foam layer having conforming convoluted surfaces and to a multi-layer pad incorporating a non-woven fiber batt and foam layer. The process of forming a non-woven batt layer and a foam layer having conforming convoluted surfaces comprises transporting each layer along its longitudinal dimension while compressing each layer along its lateral dimension. Concomitantly with compression, each layer is cut transversely along its lateral dimension to separate each layer into an upper segment and a lower segment and to provide conforming convoluted surfaces on the segments of each layer, the convoluted surfaces comprised of upstanding projections and depressions.

Abstract: A set of inflatable, tubular, and concentric tubes or air bladders are placed in a bedding or seating product and adjusted to meet the preferences of a user. The tubes are arranged concentrically with the innermost tube defining an aperture at the center of the product. The tubes are connected to air supply hoses that are inflated through activation of an electronically controlled air pump. The flow may be controlled by solenoid or other valves. The user via a remote may control the inflation of one or more of the tubes to provide the optimum level of comfort to the user.

Abstract: Spring cushions (10) having slow-acting pocketed spring cores (12) characterized by the individual springs of the cores (12) being pocketed within semi-impermeable fabric material and a method of making such pocketed spring cores (12).