Patents by Inventor Nigel Barksby

Nigel Barksby has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230039276
    Abstract: This invention relates to a novel polyether polyol blend having an overall hydroxyl number of 56 mg KOH/g to 140 mg KOH/g, an overall functionality of greater than 2, and an overall content of copolymerized oxyethylene of 20% to 40% by weight. These novel polyether polyol blends may also be in-situ formed novel polyether polyol blends. A process for preparing these novel polyether polyol blends is also disclosed. These novel polyether polyol blends are suitable for preparing viscoelastic flexible polyurethane foams, and in a process for preparing viscoelastic foams.
    Type: Application
    Filed: July 28, 2021
    Publication date: February 9, 2023
    Inventors: Sharlene A. Lewis, Jack R. Reese, Nigel Barksby, Brian L. Neal
  • Patent number: 11572433
    Abstract: This invention relates to an in-situ formed polyol blend having an overall functionality of 2 to 3 and an overall hydroxyl number of 50 to 150. A process for preparing these polyol blends is also disclosed. These in-situ formed polyol blends are suitable for preparing viscoelastic flexible polyurethane foams. A process for preparing these foams is also disclosed.
    Type: Grant
    Filed: March 12, 2021
    Date of Patent: February 7, 2023
    Assignee: Covestro LLC
    Inventors: Sharlene A. Lewis, Jack R. Reese, Nigel Barksby, Brian L. Neal
  • Patent number: 11529657
    Abstract: Methods of removing amine contaminants from equipment used in the production of polyether polyols. These methods include: (a) contacting the equipment with an aqueous solution of a first acid; (b) discharging the aqueous solution of the first acid from the equipment; (c) contacting the equipment with an aqueous solution of an acidic metal conditioner; (d) discharging the aqueous solution of the acidic metal conditioner from the equipment; (e) contacting the equipment with an aqueous solution of an alkali metal hydroxide; and (f) discharging the aqueous solution of the alkali metal hydroxide from the equipment.
    Type: Grant
    Filed: March 9, 2021
    Date of Patent: December 20, 2022
    Assignee: Covestro LLC
    Inventors: Jenna L. Caputo, Mark A. Christman, II, Charles D. Starkey, Daniel R. Wagner, Nigel Barksby
  • Publication number: 20220288652
    Abstract: Methods of removing amine contaminants from equipment used in the production of polyether polyols. These methods include: (a) contacting the equipment with an aqueous solution of a first acid; (b) discharging the aqueous solution of the first acid from the equipment; (c) contacting the equipment with an aqueous solution of an acidic metal conditioner; (d) discharging the aqueous solution of the acidic metal conditioner from the equipment; (e) contacting the equipment with an aqueous solution of an alkali metal hydroxide; and (f) discharging the aqueous solution of the alkali metal hydroxide from the equipment.
    Type: Application
    Filed: March 9, 2021
    Publication date: September 15, 2022
    Inventors: Jenna L. Caputo, Mark A. Christman, II, Charles D. Starkey, Daniel R. Wagner, Nigel Barksby
  • Publication number: 20220289897
    Abstract: This invention relates to an in-situ formed polyol blend having an overall functionality of 2 to 3 and an overall hydroxyl number of 50 to 150. A process for preparing these polyol blends is also disclosed. These in-situ formed polyol blends are suitable for preparing viscoelastic flexible polyurethane foams. A process for preparing these foams is also disclosed.
    Type: Application
    Filed: March 12, 2021
    Publication date: September 15, 2022
    Inventors: Sharlene A. Lewis, Jack R. Reese, Nigel Barksby, Brian L. Neal
  • Patent number: 11306176
    Abstract: This invention relates to a process for preparing a flexible polyurethane foam in which the isocyanate-reactive component comprises a specific isocyanate-reactive component. The invention also relates to flexible polyurethane foam wherein the isocyanate-reactive comprises the specific isocyanate-reactive component.
    Type: Grant
    Filed: July 23, 2020
    Date of Patent: April 19, 2022
    Assignee: Covestro LLC
    Inventors: Nigel Barksby, Brian L. Neal
  • Patent number: 11021567
    Abstract: This invention relates to a process for preparing viscoelastic polyurethane foam in which the isocyanate-reactive component comprises a specific polyol blend, and to viscoelastic polyurethane foam wherein the isocyanate-reactive comprises the specific polyol blend. The polyol blend may be an in situ formed polyol blend.
    Type: Grant
    Filed: March 12, 2018
    Date of Patent: June 1, 2021
    Assignee: Covestro LLC
    Inventors: Nigel Barksby, Brian L. Neal, Susan B. McVey, John E. Hayes
  • Publication number: 20200354506
    Abstract: This invention relates to a process for preparing a flexible polyurethane foam in which the isocyanate-reactive component comprises a specific isocyanate-reactive component. The invention also relates to flexible polyurethane foam wherein the isocyanate-reactive comprises the specific isocyanate-reactive component.
    Type: Application
    Filed: July 23, 2020
    Publication date: November 12, 2020
    Inventors: Nigel Barksby, Brian L. Neal
  • Patent number: 10793692
    Abstract: This invention relates to a process for preparing viscoelastic flexible polyurethane foam comprising reacting an isocyanate component with an isocyanate-reactive component that comprises a polyol blend having a hydroxyl number of 56 to 250 and an average functionality of greater than 2, and a hydroxyl-terminated prepolymer. The invention also relates to viscoelastic flexible polyurethane foams.
    Type: Grant
    Filed: October 24, 2018
    Date of Patent: October 6, 2020
    Assignee: Covestro LLC
    Inventors: Nigel Barksby, Brian L. Neal
  • Patent number: 10766998
    Abstract: This invention relates to a process for preparing a flexible polyurethane foam in which the isocyanate-reactive component comprises a specific isocyanate-reactive component. The invention also relates to flexible polyurethane foam wherein the isocyanate-reactive comprises the specific isocyanate-reactive component.
    Type: Grant
    Filed: November 21, 2017
    Date of Patent: September 8, 2020
    Assignee: Covestro LLC
    Inventors: Nigel Barksby, Brian L. Neal
  • Publication number: 20200131327
    Abstract: This invention relates to a process for preparing viscoelastic flexible polyurethane foam comprising reacting an isocyanate component with an isocyanate-reactive component that comprises a polyol blend having a hydroxyl number of 56 to 250 and an average functionality of greater than 2, and a hydroxyl-terminated prepolymer. The invention also relates to viscoelastic flexible polyurethane foams.
    Type: Application
    Filed: October 24, 2018
    Publication date: April 30, 2020
    Inventors: Nigel Barksby, Brian L. Neal
  • Publication number: 20190292296
    Abstract: The present invention provides a reaction mixture comprising a polyuretdione resin, a neutralized polyol, a tertiary amine catalyst, and optionally, an additive package selected from the group consisting of flow control additives, wetting agents, and solvents. The present invention also provides methods of making allophanates which are particularly applicable in or as coatings, adhesives, castings, composites, and sealants with good performance.
    Type: Application
    Filed: March 23, 2018
    Publication date: September 26, 2019
    Inventors: Alan Ekin, David P. Zielinski, Rick L. Adkins, Nigel Barksby
  • Publication number: 20190153148
    Abstract: This invention relates to a process for preparing a flexible polyurethane foam in which the isocyanate-reactive component comprises a specific isocyanate-reactive component. The invention also relates to flexible polyurethane foam wherein the isocyanate-reactive comprises the specific isocyanate-reactive component.
    Type: Application
    Filed: November 21, 2017
    Publication date: May 23, 2019
    Inventors: Nigel Barksby, Brian L. Neal
  • Publication number: 20180265624
    Abstract: This invention relates to a process for preparing viscoelastic polyurethane foam in which the isocyanate-reactive component comprises a specific polyol blend, and to viscoelastic polyurethane foam wherein the isocyanate-reactive comprises the specific polyol blend. The polyol blend may be an in situ formed polyol blend.
    Type: Application
    Filed: March 12, 2018
    Publication date: September 20, 2018
    Inventors: Nigel Barksby, Brian L. Neal, Susan B. McVey, John E. Hayes
  • Patent number: 8895643
    Abstract: Cold-pressed mats of lignocellulosic material having a Push Off Test extension equal to at least 85% of that of a mat made with a urea-formaldehyde resin are produced from a lignocellulosic material and binder system. These mats are produced at ambient temperature by separately adding each component of the binder system to the lignocellulosic material, blending the lignocellulosic material and binder system to coat the lignocellulosic material with the binder system, forming the coated lignocellulosic material into the desired form and applying pressure to the formed lignocellulosic material to obtain the desired thickness. The binder system includes: (i) at least one polyfunctional isocyanate and (ii) at least one aqueous dispersion of an adhesive or tackifier.
    Type: Grant
    Filed: February 6, 2013
    Date of Patent: November 25, 2014
    Assignee: Bayer MateralScience LLC
    Inventors: George G. Combs, Nigel Barksby, Jeffrey F. Dormish
  • Patent number: 8440747
    Abstract: Cold-pressed mats of lignocellulosic material having a Push Off Test extension equal to at least 85% of that of a mat made with a urea-formaldehyde resin are produced from a lignocellulosic material and binder system. These mats are produced at ambient temperature by separately adding each component of the binder system to the lignocellulosic material, blending the lignocellulosic material and binder system to coat the lignocellulosic material with the binder system, forming the coated lignocellulosic material into the desired form and applying pressure to the formed lignocellulosic material to obtain the desired thickness. The binder system includes: (i) at least one polyfunctional isocyanate and (ii) at least one aqueous dispersion of an adhesive or tackifier.
    Type: Grant
    Filed: September 30, 2010
    Date of Patent: May 14, 2013
    Assignee: Bayer MaterialScience LLC
    Inventors: George Combs, Nigel Barksby, Jeffrey F. Dormish
  • Publication number: 20120083554
    Abstract: Cold-pressed mats of lignocellulosic material having a Push Off Test extension equal to at least 85% of that of a mat made with a urea-formaldehyde resin are produced from a lignocellulosic material and binder system. These mats are produced at ambient temperature by separately adding each component of the binder system to the lignocellulosic material, blending the lignocellulosic material and binder system to coat the lignocellulosic material with the binder system, forming the coated lignocellulosic material into the desired form and applying pressure to the formed lignocellulosic material to obtain the desired thickness. The binder system includes: (i) at least one polyfunctional isocyanate and (ii) at least one aqueous dispersion of an adhesive or tackifier.
    Type: Application
    Filed: September 30, 2010
    Publication date: April 5, 2012
    Applicant: Bayer MaterialScience LLC
    Inventors: George Combs, Nigel Barksby, Jeffrey F. Dormish
  • Patent number: 7511111
    Abstract: A polyol composition having a number average molecular weight of from about 1,000 to about3,000 Daltons is made up of (1) at least 55% by weight of a low monol polyoxypropylene polyol having a number average molecular weight of from about 1,000 to 12,000 Da and a degree of unsaturation less than or equal to 0.02 meq/g and (2) no more than 45% by weight of a polyol having a number average molecular weight of from about 400 to about 1,000 Da and a polydispersity index greater than1.1. This polyol composition is reacted with a diisocyanate, a polyisocyanate, an isocyanate-terminated prepolymer or an isocyanate-terminated quasi-prepolymer to produce polyurethanes, particularly, polyurethane elastomers having good physical and mechanical properties. Any of the known processes for producing polyurethanes, particularly, elastomers, including one-shot processes, may be used to produce polyurethanes in accordance with the present invention.
    Type: Grant
    Filed: March 14, 2006
    Date of Patent: March 31, 2009
    Assignee: Bayer MaterialScience LLC
    Inventors: Bruce D. Lawrey, Kurt C. Frisch, Nigel Barksby
  • Publication number: 20080087373
    Abstract: The present invention provides a reaction system for the preparation of a fiber reinforced composite according to the pultrusion process made from continuous fiber reinforcing material and a polyurethane formulation made from a polyisocyanate component containing at least one polyisocyanate and an isocyanate-reactive component containing at least one polymer polyol (“PMPO”). The inventive polyurethane formulations and improved pultrusion processes offer better processing and may yield better reinforced composites.
    Type: Application
    Filed: October 12, 2006
    Publication date: April 17, 2008
    Inventors: John E. Hayes, Nigel Barksby, Albert Magnotta
  • Publication number: 20080090921
    Abstract: The present invention provides a reaction system for the preparation of a fiber reinforced composite according to the pultrusion process made from continuous fiber reinforcing material and a polyurethane formulation containing a polyisocyanate component including at least one polyisocyanate and an isocyanate-reactive component containing at least one double metal cyanide (“DMC”)-catalyzed polyol. The inventive polyurethane formulations and improved pultrusion processes offer better processing and may yield better reinforced composites.
    Type: Application
    Filed: October 12, 2006
    Publication date: April 17, 2008
    Inventors: John E. Hayes, Albert Magnotta, Nigel Barksby