Patents by Inventor Niklas Kull
Niklas Kull has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11735986Abstract: A method for producing a stator for an electrical machine includes providing the stator including a ring-shaped stator body, from which a plurality of stator teeth arranged spaced apart along a circumferential direction of the stator body protrude radially to the inside. A space is thereby provided between two stator teeth adjacent to one another in the circumferential direction. Second, a first injection molding of two stator teeth adjacent to one another in the circumferential direction with a plastic is performed. Third, a stator winding is arranged in the space. Fourth, a second injection molding of the stator winding arranged in the space with the plastic is performed such that an air gap and/or an air trap between the stator teeth injection molded in the second step and the stator winding after the arrangement of the stator winding in the space in the third step, is filled with the plastic.Type: GrantFiled: November 19, 2019Date of Patent: August 22, 2023Assignee: Mahle International GmbHInventors: Roberto Almeida E Silva, Bernd Blankenbach, Terry Cox, Philip Grabherr, Niklas Kull, Tim Male, Peter Pisek, Peter Sever, Josef Sonntag, Martin Williams
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Patent number: 11659699Abstract: A power electronics unit may include a circuit board and a cooling device. The circuit board may include at least one electronic component which, in a heat transfer region, is disposed flat against an electronics side of the circuit board. The cooling device may include at least one impingement jet chamber through which a cooling fluid is flowable from an inlet to an outlet. The cooling device may further include at least one nozzle plate having at least one flow nozzle. The at least one nozzle plate may be arranged in and divide the at least one impingement jet chamber into an inlet chamber and an outlet chamber, which may be fluidically connected to one another via the at least one flow nozzle. The at least one flow nozzle may accelerate and conduct the cooling fluid towards the heat transfer region of the at least one electronic component.Type: GrantFiled: May 24, 2019Date of Patent: May 23, 2023Inventors: Sebastian Egger, Matthias Ganz, Janko Horvat, Niklas Kull, Peter Sever
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Patent number: 11482900Abstract: An insulating body for an electric machine includes outer walls of a plastic, which delimit a body interior. In the body interior, at least one winding zone for receiving a stator winding and at least one passage zone for receiving a cooling passage are provided.Type: GrantFiled: November 19, 2019Date of Patent: October 25, 2022Assignee: Mahle International GmbHInventors: Roberto Almeida E Silva, Bernd Blankenbach, Terry Cox, Philip Grabherr, Niklas Kull, Tim Male, Peter Pisek, Peter Sever, Josef Sonntag, Martin Williams
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Patent number: 11451103Abstract: An electrical machine includes a rotor that is rotatable about a rotation axis, and includes a stator having electrically conductive stator windings. The machine includes a cooling channel through for cooling the stator windings. The stator has teeth extending arranged at a distance from one another along a circumferential direction of the rotor, the stator teeth protruding inwardly and carrying the stator windings. An interspace is formed between two stator teeth which are adjacent in the circumferential direction. An interspace is arranged in an insulation body having outer walls composed of a plastic, which delimit a body interior, in which a winding zone and a channel zone are provided. A stator winding is arranged in the at least one winding zone of the insulation body and a cooling channel for a is arranged in the at least one channel zone of the insulation body.Type: GrantFiled: November 18, 2019Date of Patent: September 20, 2022Inventors: Roberto Almeida E Silva, Bernd Blankenbach, Terry Cox, Philip Grabherr, Niklas Kull, Tim Male, Peter Pisek, Peter Sever, Josef Sonntag, Martin Williams
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Publication number: 20220021259Abstract: An insulation body for an electrical machine may include a plurality of outer walls. The outer walls may be composed of a plastic. The outer walls may define a body interior having at least one winding zone configured to receive a stator winding, and at least one channel zone for receiving a cooling channel.Type: ApplicationFiled: November 19, 2019Publication date: January 20, 2022Inventors: Roberto Almeida E Silva, Bernd Blankenbach, Terry Cox, Philip Grabherr, Niklas Kull, Tim Male, Peter Pisek, Peter Sever, Josef Sonntag, Martin Williams
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Publication number: 20220014062Abstract: An electric machine may include a rotor and at least one cooling channel. The rotor may be rotatable about an axis defining an axial direction and include a stator having electrically conductive stator windings. A coolant may flow through the at least one cooling channel to the cool the stator windings. The stator may include teeth extending along the axial direction. The at least one cooling channel and the stator windings may be arranged in at least one intermediate space formed between two adjacent stator teeth. A plastic for transmitting heat from the stator windings to the at least one cooling channel may be arranged in the intermediate space.Type: ApplicationFiled: November 15, 2019Publication date: January 13, 2022Inventors: Roberto Almeida E Silva, Bernd Blankenbach, Terry Cox, Philip Grabherr, Niklas Kull, Tim Male, Peter Pisek, Peter Sever, Josef Sonntag, Martin Williams
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Publication number: 20210159148Abstract: A power electronics unit may include a circuit board and a cooling device. The circuit board may include at least one electronic component which, in a heat transfer region, is disposed flat against an electronics side of the circuit board. The cooling device may include at least one impingement jet chamber through which a cooling fluid is flowable from an inlet to an outlet. The cooling device may further include at least one nozzle plate having at least one flow nozzle. The at least one nozzle plate may be arranged in and divide the at least one impingement jet chamber into an inlet chamber and an outlet chamber, which may be fluidically connected to one another via the at least one flow nozzle. The at least one flow nozzle may accelerate and conduct the cooling fluid towards the heat transfer region of the at least one electronic component.Type: ApplicationFiled: May 24, 2019Publication date: May 27, 2021Applicant: Mahle International GmbHInventors: Sebastian Egger, Matthias Ganz, Janko Horvat, Niklas Kull, Peter Sever
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Publication number: 20200161947Abstract: A method for producing a stator for an electrical machine includes providing the stator including a ring-shaped stator body, from which a plurality of stator teeth arranged spaced apart along a circumferential direction of the stator body protrude radially to the inside. A space is thereby provided between two stator teeth adjacent to one another in the circumferential direction. Second, a first injection molding of two stator teeth adjacent to one another in the circumferential direction with a plastic is performed. Third, a stator winding is arranged in the space. Fourth, a second injection molding of the stator winding arranged in the space with the plastic is performed such that an air gap and/or an air trap between the stator teeth injection molded in the second step and the stator winding after the arrangement of the stator winding in the space in the third step, is filled with the plastic.Type: ApplicationFiled: November 19, 2019Publication date: May 21, 2020Inventors: Roberto Almeida E Silva, Bernd Blankenbach, Terry Cox, Philip Grabherr, Niklas Kull, Tim Male, Peter Pisek, Peter Sever, Josef Sonntag, Martin Williams
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Publication number: 20200161917Abstract: The invention relates to an insulation body (100) for an electrical machine (1). The insulation body (100) comprises outer walls (101a, 101b, 101c, 101d) composed of a plastic (K), which delimit a body interior (104). At least one winding zone (106a, 106b) for receiving a stator winding (6) and at least one channel zone (107a, 107b) for receiving a cooling channel (10) are provided in the body interior (104).Type: ApplicationFiled: November 18, 2019Publication date: May 21, 2020Inventors: Roberto Almeida E Silva, Bernd Blankenbach, Terry Cox, Philip Grabherr, Niklas Kull, Tim Male, Peter Pisek, Peter Sever, Josef Sonntag, Martin Williams
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Publication number: 20200156296Abstract: A method for producing a stator for an electrical machine may first include providing a stator having a ring-shaped stator body, from which a plurality of stator teeth arranged spaced apart from one another along a circumferential direction of the stator body, for accommodating stator windings, protrude, wherein a space, in each case, may be embodied between two stator teeth adjacent in the circumferential direction. The method then may include first injection molding at least two stator teeth, which are adjacent in the circumferential direction, with a plastic, arranging at least one stator winding in the space between the at least two stator teeth, and second injection molding the stator winding with the plastic, so that at least one of an air gap and an air trap formed between the at least two stator teeth first injection molded and the stator winding is filled with the plastic.Type: ApplicationFiled: November 17, 2019Publication date: May 21, 2020Inventors: Roberto Almeida E Silva, Bernd Blankenbach, Terry Cox, Philip Grabherr, Niklas Kull, Tim Male, Peter Pisek, Peter Sever, Josef Sonntag, Martin Williams
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Publication number: 20200161918Abstract: An insulating body for an electric machine includes outer walls of a plastic, which delimit a body interior. In the body interior, at least one winding zone for receiving a stator winding and at least one passage zone for receiving a cooling passage are provided.Type: ApplicationFiled: November 19, 2019Publication date: May 21, 2020Inventors: Roberto Almeida E Silva, Bernd Blankenbach, Terry Cox, Philip Grabherr, Niklas Kull, Tim Male, Peter Pisek, Peter Sever, Josef Sonntag, Martin Williams
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Publication number: 20200161916Abstract: An electrical machine may include a rotor rotatable about an axis of rotation, by way of which an axial direction of the electrical machine may be defined, a stator having electrically conductive stator windings, and at least one cooling channel through which a coolant may be flowable for cooling the stator windings. The stator may have stator teeth extending along the axial direction, arranged spaced apart from another along a circumferential direction of the rotor, and bearing the stator windings. The at least one cooling channel and at least one stator winding may be arranged in at least one intermediate space formed between two stator teeth adjacent in the circumferential direction. A plastic for transferring heat from the at least one stator winding to the at least one cooling channel may be arranged in the at least one intermediate space.Type: ApplicationFiled: November 17, 2019Publication date: May 21, 2020Inventors: Roberto Almeida E Silva, Bernd Blankenbach, Terry Cox, Philip Grabherr, Niklas Kull, Tim Male, Peter Pisek, Peter Sever, Josef Sonntag, Martin Williams
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Patent number: 9238980Abstract: A vehicle may include an internal combustion engine having a crankcase and a crankcase ventilation device. The crankcase ventilation device may have at least one oil separating device and an oil return that feeds separated oil back to the crankcase. The vehicle may include a conveying device for driving a fluid other than blow-by gas. The conveying device may also drive the blow-by gas in the crankcase ventilation device.Type: GrantFiled: February 12, 2013Date of Patent: January 19, 2016Assignee: Mahle International GmbHInventors: Dimitri An, Sebastian Barthelmess, Leszek Goerlich, Corinna Krampe, Niklas Kull, Yakup Oezkaya, Frank Rohde, Stefan Ruppel, Harmut Sauter
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Publication number: 20150020785Abstract: A vehicle may include an internal combustion engine having a crankcase and a crankcase ventilation device. The crankcase ventilation device may have at least one oil separating device and an oil return that feeds separated oil back to the crankcase. The vehicle may include a conveying device for driving a fluid other than blow-by gas. The conveying device may also drive the blow-by gas in the crankcase ventilation device.Type: ApplicationFiled: February 12, 2013Publication date: January 22, 2015Inventors: Dimitri An, Sebastian Barthelmess, Leszek Goerlich, Corinna Krampe, Niklas Kull, Yakup Oezkaya, Frank Rohde, Stefan Ruppel, Harmut Sauter