Abstract: A method and system are disclosed for detecting a fatal error condition in a printing device having an intermediate transfer member for facilitating toner transfer, including sensing a reflectance value of the intermediate transfer member at a first predetermined time; comparing the sensed reflectance value at the first period of time to a predetermined threshold; sensing a reflectance value of the intermediate transfer member at a second predetermined time after the predetermined first time; and comparing the sensed reflectance value of the intermediate transfer member at the second period of time to the predetermined threshold. If each of the sensed reflectance value at the first predetermined time and the sensed reflectance value at the second predetermined time is greater than the predetermined threshold, the method includes selectively suspending further printing operations until the imaging device is serviced.

Abstract: A media stiffness sensor assembly for an imaging device. The assembly comprises a translation mechanism coupled to a contact member, a drive mechanism coupled to the translation mechanism and a position sensor for providing a signal indicative of the position of the contact member. The assembly is mounted within an imaging device so that the contact member is moved into bending contact with a cantilevered portion of a media sheet in the media path. The energy used to translate the contact member from a home position into the cantilevered portion of a media sheet in the media path to deflect the cantilevered portion is used to determine a weight of the media sheet.

Abstract: A device for transferring images from an image donating member to an image receiving medium comprises a substrate, at least two electrodes disposed on the substrate, and at least one layer of coating disposed on the substrate having an outer surface for forming a nip region with the image donating member. The at least two electrodes are controllable to produce an electric field and control a position thereof at the nip region to allow transfer of an image from the image donating member to the image receiving medium in an image transfer operation.

Abstract: A method of determining a media class using an optical translucence sensor (OTS) in an imaging device. A media sheet for processing by a media processing device (MPD) in the imaging device passes through an OTS positioned on a media path prior to the MPD. The OTS has an output that is periodically sampled in several predefined interest zones to provide a plurality of intrinsic variables related to the media sheet. The intrinsic variables are combined with extrinsic variables to form a variables data set that is normalized then fed to a controller having a predefined set of media class determining equations for determining a media class for the media sheet. A media class determining equation is provided for each class of media expected to be used in the imaging device. The determined media class is then used to set one or more operating parameters for the media processing device.

Abstract: An operational imaging device and method using a predetermined set of operating parameter determining (OPD) equations forming an OPD equation set for providing one or more operational parameter values for processing of a media sheet. The OPD equation set, stored in the operational imaging device, is solved using values for a set of N variables measured by an operational sensor set in the operational imaging device. Each equation solution determines a value for one of the operating parameters. The OPD equation set is generated by a training system using a continuum training engine. A training data set containing measured variable values of the set of N variables is collected using by a training sensor set. The training data set includes empirical best match data values for the one or more operational parameters based on a comparison of a model image to images produced by a training imaging device.

Abstract: An operational imaging device and method for sensing a media type in a predetermined media set using a predetermined set of media type determining equations solved using measured values for a set of N variables measured by an operational sensor set in the operational imaging device. The solution of the equation set determines a media type. After a media type is determined, one or more operational parameters of the imaging device is selected for processing of a sheet of the determined media type. The equation set is generated by a training system using a classifier training engine. A plurality of training data sets containing measured variable values for each media type is collected under various conditions by a training sensor set that measures the set of N variables. After generation, the media type determining equation set is stored in memory of the operational imaging device.

Abstract: An operational imaging device and method using a predetermined set of operating parameter determining (OPD) equations forming an OPD equation set for providing one or more operational parameter values for processing of a media sheet. The OPD equation set, stored in the operational imaging device, is solved using values for a set of N variables measured by an operational sensor set in the operational imaging device. Each equation solution determines a value for one of the operating parameters. The OPD equation set is generated by a training system using a continuum training engine. A training data set containing measured variable values of the set of N variables is collected using by a training sensor set. The training data set includes empirical best match data values for the one or more operational parameters based on a comparison of a model image to images produced by a training imaging device.

Abstract: An image-forming device includes a belt based fuser for fixing an image to a media substrate. The fuser includes a heater having a base component with at least one heating element disposed thereon. The heater further includes a covering layer covering the at least one heating element providing a substantially even surface to abut a belt. Unevenness, which may be present on the substantially even surface, has a height, defined by a base and a peak, of less than about 10 ?m. A process for producing the heater is also disclosed. The process includes disposing one or more heating elements on a base component of the heater, covering the heating elements of the fuser heater with a covering layer and providing a substantially even outer surface to abut a fuser belt.

Abstract: A device for transferring images from an image donating member to an image receiving medium comprises a substrate, at least two electrodes disposed on the substrate, and at least one layer of coating disposed on the substrate having an outer surface for forming a nip region with the image donating member. The at least two electrodes are controllable to produce an electric field and control a position thereof at the nip region to allow transfer of an image from the image donating member to the image receiving medium in an image transfer operation.

Abstract: A media stiffness sensor assembly for an imaging device. The assembly comprises a translation mechanism coupled to a contact member, a drive mechanism coupled to the translation mechanism and a position sensor for providing a signal indicative of the position of the contact member. The assembly is mounted within an imaging device so that the contact member is moved into bending contact with a cantilevered portion of a media sheet in the media path. The energy used to translate the contact member from a home position into the cantilevered portion of a media sheet in the media path to deflect the cantilevered portion is used to determine a weight of the media sheet.

Abstract: A method of determining a media weight using a media stiffness sensor in an imaging device. A media sheet is staged having a cantilevered portion which is deflected by a contact member translated into the cantilevered portion. Based on the energy used to move the contact member through a travel distance, a media weight can be determined. An operating parameter of the imaging device may be adjusted based on the media weight that was determined.

Abstract: A method of determining a media weight using a media stiffness sensor in an imaging device. A media sheet is staged having a cantilevered portion which is deflected by a contact member translated into the cantilevered portion. Based on the energy used to move the contact member through a travel distance, a media weight can be determined. An operating parameter of the imaging device may be adjusted based on the media weight that was determined.

Abstract: A device for transferring images from an image donating member to an image receiving medium comprises a substrate, at least two electrodes disposed on the substrate, and at least one layer of coating disposed on the substrate having an outer surface for forming a nip region with the image donating member. The at least two electrodes are controllable to produce an electric field and control a position thereof at the nip region to allow transfer of an image from the image donating member to the image receiving medium in an image transfer operation.

Abstract: An imaging apparatus having a toner transfer station, including a donating member for donating toner forming an image; and a transfer roll which serves to form a transfer nip in which toner is transferred from the donating member to a media sheet disposed in the transfer nip between the donating member and the transfer roll, wherein a product of a resistivity of the transfer nip and a dielectric constant thereof is greater than or equal to a product of a resistivity of the media sheet and a dielectric constant thereof.

Abstract: A transfer station for toner transfer in an electrophotographic imaging device includes an endless transfer belt transported about an endless path through the imaging device, a transfer roll adjacent one surface of the transfer belt, and a backup roll adjacent an opposite surface of the transfer belt opposite from the transfer roll such that the transfer roll and backup roll form a transfer nip effecting transfer of toner. For the purpose of improved overtransfer performance, an outer layer of a thin polymer coating is applied to at least one of the transfer belt and the rolls so as to be located within the transfer nip with transfer of toner. The polymer layer has a thickness from about 5 ?m to about 200 ?m, surface resistivity from about 1E08 to about 1E12 Ohm/cm and breakdown strength greater than 500 V.

Abstract: A system for manual adjustment of a pick mechanism between multiple positions transverse to a media feed direction associated with different widths of media such that pick forces are substantially balanced about the centerline of a media sheet to be picked. The system includes a shaft for receiving torque, a pick mechanism having a pick arm, and a pick arm adjustment mechanism coupled to the pick mechanism during translating of the pick arm. The pick arm is rotatably and slidably mounted at a first end thereof on the shaft. The pick arm adjustment mechanism comprises a translating member rotatably and slidably mounted on the shaft and coupled to a portion of the first end of the pick arm allowing the pick mechanism to be lifted from a topmost media sheet and allow manual translation of the translating member and pick arm to one of the plurality of predetermined positions.

Abstract: A system that reduces pick skew and improves reliability of a picking mechanism by moving the pick arm to multiple locations across a media feed direction based on media size such that media pick forces are substantially balanced about the centerline of a media sheet to be picked. The system includes a pick arm slidably mounted on a shaft, at least one pick roller mounted to an end of the pick arm for contacting a top sheet of a stack of media sheets and driven to pick media sheets one at a time therefrom, and a pick arm translation mechanism for moving the pick arm along the shaft based on media sheet size of the media stack such that the at least one pick roller remains substantially evenly positioned about a centerline of a media sheet in a media feed direction.

Abstract: An imaging apparatus having a toner transfer station, including a donating member for donating toner forming an image; and a transfer roll which serves to form a transfer nip in which toner is transferred from the donating member to a media sheet disposed in the transfer nip between the donating member and the transfer roll, wherein a product of a resistivity of the transfer nip and a dielectric constant thereof is greater than or equal to a product of a resistivity of the media sheet and a dielectric constant thereof.

Abstract: The present application is directed to devices and methods for moving media sheets within an image forming device. One embodiment includes a registration mechanism located along the media path. The mechanism may include a series of discrete registration nips that each includes a pair of drive rolls and idler roll. The nips are spaced at intervals across the media path. Guide ribs are arranged across the media path and may be positioned between the nips. The guide ribs further guide the media sheets through the registration mechanism and along the media path.

Abstract: The present application is directed to methods and devices for determining the presence of a module and presence of a media sheet in a media path using output signals from a single sensor in an image forming device. One embodiment includes a sensor which may be oriented in a variety of positions through interaction with the module and the media sheet. An algorithm may be used to determine the presence of the module in a module insertion path and presence of the media sheet in the media path based on the position of the sensor.