Abstract: A three-dimensional printer, system, and method for electrodeposition. The three-dimensional printer and system include a deposition anode, a build plate, wherein at least one of the deposition anode and build plate are moveable relative to the other in at least two axes, and a power supply electrically connected to the deposition anode and the build plate. The method includes forming ions of a feedstock in an electrolyte solution, providing an E-field, and transporting the ions in an E-field to a build plate to form a three-dimensional component.

Abstract: A three-dimensional printer for generating a printed component is provided. The three-dimensional printer includes a build substrate defining a surface that supports the printed component and a print head moveable relative to the build substrate. The three-dimensional printer also includes a nozzle mounted to the print head including a nozzle tip, and a heater mounted to the print head adjacent to the nozzle including one or more heating elements.

Abstract: An out-of-oven system for free-form fabrication of continuous carbon fiber composites includes a dielectric barrier discharge (DBD) applicator configured to create an electric field proximal to the continuous carbon fiber composite. The DBD applicator includes a first electrode disposed within a dielectric barrier, and a second electrode spaced apart from the first electrode. The first and second electrodes are configured to allow the continuous carbon fiber composite to pass therebetween to cure the continuous carbon fiber composite. The system uses Joule heating to cure the continuous carbon fiber composite.

Abstract: A three-dimensional printer for generating a printed component, includes a build substrate defining a surface that supports the printed component and a heated nozzle including a nozzle body. The heated nozzle is configured to deposit a build material upon either the build substrate or the printed component. The three-dimensional printer also includes a heated plate including one or more heating elements and a main body that defines an opening for receiving the nozzle body of the heated nozzle. The one or more heating elements are configured to heat at least a portion of the heated plate to a predefined temperature, where a volume of hot air is created between the heated plate and the printed component when the heated plate is heated to the predefined temperature.

Abstract: Provided herein is a method for repairing a composite material, a layup manufacturing process of a composite and a system for manufacturing a 3-dimensional composite part. The method, process and system all utilize a dielectric barrier discharge applicator to generate a plasma to cure an epoxy material to bond a patch to a composite material or to bond two or more layers of composite material together in a 3-dimensional shape to form a composite part.

Abstract: Tooling formed from a 3D printed scaffold includes a 3D printed scaffold a casting material hardened within the scaffold; and a forming surface defined by the scaffold. A method forming the tooling includes 3D printing a tooling scaffold, wherein the scaffold defines a void volume and a forming surface, filling the void volume with casting material, and hardening the casting material.

Abstract: An antiviral filament and an antiviral three-dimensionally printed component including an antiviral polymer including a base polymer, and an antiviral agent incorporated in the base polymer, wherein the antiviral agent exhibits a phase transition temperature of 200 degrees Centigrade or greater. A method of fabricating a three-dimensional component including feeding an antiviral filament into an extrusion nozzle, the antiviral filament comprising an antiviral polymer; applying heat and pressure to the antiviral filament to melt the antiviral filament in the extrusion nozzle; extruding the antiviral filament from the extrusion nozzle; depositing the extruded antiviral filament into layers; and forming a three-dimensional component from the layers of extruded antiviral filament.

Abstract: A tool assembly and a method for manufacturing and sealing a tool assembly for manufacturing an article includes building a tool assembly using additive manufacturing or 3D printing processes.

Abstract: A three-dimensional printer for generating a printed component, includes a build substrate defining a surface that supports the printed component and a heated nozzle including a nozzle body. The heated nozzle is configured to deposit a build material upon either the build substrate or the printed component. The three-dimensional printer also includes a heated plate including one or more heating elements and a main body that defines an opening for receiving the nozzle body of the heated nozzle. The one or more heating elements are configured to heat at least a portion of the heated plate to a predefined temperature, where a volume of hot air is created between the heated plate and the printed component when the heated plate is heated to the predefined temperature.

Abstract: A thermoplastic composite material includes a thermoplastic polymer matrix component, a microparticle component, a nanoparticle component, and a compatibilizing agent component, at least a portion of the microparticle component and/or nanoparticle component is a natural fiber.

Abstract: Modified nanocellulose particle include a nanocellulose particle, a binder coating the particle, and an alkyl amine affixed to the binder coating. A method of modifying nanocellulose particles includes adding a binder and a hydrophobizing agent to a slurry of nanocellulose particles in water, modifying the nanocellulose particles with the binder and hydrophobizing agent, and collecting the modified nanocellulose particles.

Abstract: The present disclosure is directed to a printer head for a three-dimensional printer, a three-dimensional printer, and a method for thermally managing printed filament temperature. The printer head including a thermal management system. The thermal management system includes a fluid passage defined by a fluid duct coupled to an air supply, a fluid nozzle coupled to the fluid duct, a first opening defined in the fluid nozzle, and a heating element included in the fluid duct. The printer head also includes an extrusion nozzle, including a first end and a second end, the first end of the extrusion nozzle is mounted to a support frame and the second end of the extrusion nozzle extends through the first opening defined in the fluid nozzle.

Abstract: A method for sealing gaps in a component including generating vapor from a liquid; directing the vapor to an exposed surface of the component, wherein the component includes a plurality of layers of an extrudate and gaps between the plurality of layers and wherein the extrudate includes an outer portion; softening the outer portion of the extrudate at the exposed surface; and filling the gaps with softened outer portion of the extrudate. An apparatus includes a heating chamber including at least one first heating element; a vapor chamber coupled to the heating chamber; a pressure regulator operatively coupled to the vapor chamber; and a nozzle coupled to the vapor chamber by a duct.

Abstract: A system for manufacturing a multiple layer filament produces a multiple layer filament including a continuous core, a first layer and a second layer. The continuous core includes one of a continuous fiber, a braided strand, a metal wire and a narrow gauge filament. The materials for the first and second layers of the multiple layer filament are chosen from a plurality of materials with each of the plurality of materials providing a specific function or multiple functions that are required for the particular application of the three-dimensional object manufactured using the multiple layer filament.

Abstract: A thermoplastic composite material includes a thermoplastic polymer matrix component, a microparticle component, a nanoparticle component, and a compatibilizing agent component, at least a portion of the microparticle component and/or nanoparticle component is a natural fiber.