Abstract: A method of producing freeform lenses for a PSP laser line system having a laser line diode and a set of three freeform lenses aligned along an optical alignment axis, the set of freeform lenses configured to yield a resultant laser line, the method including: (a) calculating lens surfaces for a lens form to fabricate a lens of the lens set therefrom; (b) fabricating a plurality of slices of the lens form, the plurality of slices distributed over a width “SW” of the lens, wherein each the slices has a width dimension “SL”; (c) aligning and constraining together the plurality of slices to fabricate the lens form, and molding a lens using the fabricated lens form; (d) repeating steps (a) to (c) to produce all three lenses of the set of lenses; and (e) integrating the produced lens set into the laser line system; the resultant laser line having a length “L” and a width “W” and a power uniformity evaluated along L.