Patents by Inventor Nobuhide Kato

Nobuhide Kato has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6134883
    Abstract: In a method of controlling an exhaust gas system of an internal combustion engine including a nitrogen oxide reducing catalyst capable of adsorbing nitrogen oxide under a lean atmosphere and a nitrogen oxide sensor disposed downstream of the nitrogen oxide reducing catalyst, the nitrogen oxide reducing catalyst and the nitrogen oxide sensor are disposed in the exhaust gas system operated mainly under a lean condition, respectively. An output value of the nitrogen oxide sensor is compared with a predetermined value, and an operation condition of the internal combustion engine is temporarily changed into a stoichiometric condition or a rich condition, or a fuel is injected upstream of the nitrogen oxide reducing catalyst, so that the nitrogen oxide adsorbed to the nitrogen oxide reducing catalyst is detached or decomposed, and again the internal combustion engine is operated under the lean condition.
    Type: Grant
    Filed: December 8, 1999
    Date of Patent: October 24, 2000
    Assignee: NGK Insulators, Ltd.
    Inventors: Nobuhide Kato, Hiroshi Kurachi
  • Patent number: 6120663
    Abstract: Disclosed is a gas sensor comprising a main pumping cell for pumping-processing oxygen in a first chamber; an auxiliary pumping cell for pumping-processing oxygen in a second chamber; and a measuring pumping cell for pumping-processing oxygen in a measurement gas introduced through a third diffusion rate-determining section; wherein a NOx component contained in the measurement gas is measured on the basis of a pumping current flowing through the measuring pumping cell. The gas sensor further comprises a heater for heating at least the main pumping cell, the auxiliary pumping cell, and the measuring pumping cell to predetermined temperatures; an impedance-detecting circuit for detecting an impedance between an inner pumping electrode and an auxiliary pumping electrode; and a self-diagnosis unit for comparing an impedance value detected by the impedance-detecting circuit with a prescribed value to decide whether or not any trouble occurs, on the basis of a result of comparison.
    Type: Grant
    Filed: June 11, 1998
    Date of Patent: September 19, 2000
    Assignee: NGK Insulators, Ltd.
    Inventors: Nobuhide Kato, Yasuhiko Hamada
  • Patent number: 6093294
    Abstract: Disclosed are a gas sensor and a gas concentration controller each comprising a comparative amplifier for comparing a reference voltage with a terminal voltage between a reference electrode and an inner pumping electrode to obtain a difference therebetween, and amplifying the difference with a predetermined gain to make an output. Wiring connection is arranged so that the output voltage from the comparative amplifier is applied, as a pumping voltage to an oxygen pump, between the electrode and an outer pumping electrode. A resistor for detecting a pumping current is inserted and connected between an output terminal of the comparative amplifier and the electrode of the oxygen pump. A short circuit is formed between both ends of the resistor by using a capacitor. One electrode of the capacitor is connected to a non-inverting terminal of a differential amplifier, and the other electrode is connected to an inverting terminal of the differential amplifier.
    Type: Grant
    Filed: June 25, 1997
    Date of Patent: July 25, 2000
    Assignee: NGK Insulators, Ltd.
    Inventors: Nobuhide Kato, Noriyuki Ina
  • Patent number: 6083370
    Abstract: Disclosed is a gas sensor comprising a main pumping cell for pumping-processing oxygen contained in a measurement gas introduced into a first chamber, an auxiliary pumping cell for pumping-processing oxygen contained in the measurement gas introduced into a second chamber, a measuring pumping cell for pumping-processing oxygen in the measurement gas introduced via a third diffusion rate-determining section, an ammeter for detecting a pumping current generated depending on an amount of oxygen pumping-processed by the measuring pumping cell, a heater for heating at least the main pumping cell, the auxiliary pumping cell, and the measuring pumping cell to a predetermined temperature, an impedance-detecting circuit for detecting an impedance between an inner pumping electrode and an auxiliary pumping electrode, and a heater control circuit for controlling electric power application to the heater on the basis of a value of the impedance detected by the impedance-detecting circuit.
    Type: Grant
    Filed: December 5, 1997
    Date of Patent: July 4, 2000
    Assignee: NGK Insulators, Ltd.
    Inventors: Nobuhide Kato, Yasuhiko Hamada
  • Patent number: 6076393
    Abstract: A method and a sensing device of measuring a concentration of a gas component of a measurement gas, which method includes the steps of: introducing the measurement gas containing the gas component, from an external measurement-gas space into a first internal space, under a diffusion resistance; controlling an amount of oxygen in the measurement gas within the first internal space, so as to produce an atmosphere which does not substantially affect measurement of the gas component and which does not convert the gas component; introducing the atmosphere from the first internal space into a second internal space, under a diffusion resistance; and measuring the concentration of the gas component present in the atmosphere in the second internal space.
    Type: Grant
    Filed: May 3, 1999
    Date of Patent: June 20, 2000
    Assignee: NGK Insulators, Ltd.
    Inventors: Nobuhide Kato, Kunihiko Nakagaki
  • Patent number: 6059947
    Abstract: A gas sensor comprises a main pumping cell for pumping-processing oxygen contained in a first chamber, a feedback control system for comparing a partial pressure of oxygen in the first chamber with a first reference value to control the main pumping cell so that the partial pressure of oxygen has a predetermined value at which NO is not decomposable, an auxiliary pumping cell for pumping-processing oxygen in the second chamber, and a measuring pumping cell for pumping-processing oxygen produced by decomposition of NOx.
    Type: Grant
    Filed: June 17, 1998
    Date of Patent: May 9, 2000
    Assignee: NGK Insulators, Ltd.
    Inventors: Nobuhide Kato, Yasuhiko Hamada
  • Patent number: 6045673
    Abstract: Disclosed is a gas sensor comprising a first internal space for making communication with the external space via a first diffusion rate-determining section, a first electrochemical pumping cell for controlling the oxygen concentration in the atmosphere in the first internal space to have a predetermined value, a second internal space for making communication with the first internal space via a second diffusion rate-determining section, a second electrochemical pumping cell for finely adjusting the oxygen concentration in the atmosphere in the second internal space to have a predetermined value, a third internal space for making communication with the second internal space via a third diffusion rate-determining section, a third electrochemical pumping cell for pumping out oxygen produced by reduction or decomposition of a component having bound oxygen in the measurement gas in the third internal space, and an ammeter Ip for detecting a pumping current which is allowed to flow in accordance with the pumping ope
    Type: Grant
    Filed: September 11, 1997
    Date of Patent: April 4, 2000
    Assignee: NGK Insulators, Ltd.
    Inventors: Nobuhide Kato, Kunihiko Nakagaki
  • Patent number: 6036842
    Abstract: A system is constructed such that a voltage between an inner pumping electrode and a reference electrode is measured to determine a difference between a measured voltage and a reference voltage so that a pumping voltage is controlled by using the differential voltage. Specifically, a comparative amplifier is provided for comparing the reference voltage with the terminal voltage between the reference electrode and the inner pumping electrode, and amplifying the difference therebetween with a predetermined gain to make an output. The system is wired and connected such that the output voltage (differential voltage) from the comparative amplifier is applied, as the pumping voltage supplied to an oxygen pump, between the inner pumping electrode and an outer pumping electrode. The inner pumping electrode is grounded. Accordingly, for example, when the oxygen pump is used, it is possible to effectively avoid the oscillation phenomenon in the feedback control system for the control voltage for the oxygen pump.
    Type: Grant
    Filed: June 25, 1997
    Date of Patent: March 14, 2000
    Assignee: NGK Insulators, Ltd.
    Inventors: Nobuhide Kato, Noriyuki Ina
  • Patent number: 6036841
    Abstract: A method for measuring nitrogen oxide (NOx) in a gas by decomposing NOx in the gas and measuring an amount of oxygen generated by the decomposition includes: introducing the gas to a first inner space under a first diffusion resistance and connected with an external space, controlling an oxygen partial pressure in an atmosphere in the first inner space to be a predetermined low value at which NO is not decomposed substantially by a main pump means, introducing a controlled atmosphere of the first inner space into a second inner space which is connected with the first inner space and which is under a second diffusion resistance, and converting the atmosphere into an electric signal corresponding to the quantity of oxygen generated by decomposition or reduction of NOx contained in the atmosphere by an electric signal conversion means.
    Type: Grant
    Filed: May 12, 1997
    Date of Patent: March 14, 2000
    Assignee: NGK Insulators, Ltd.
    Inventors: Nobuhide Kato, Noriyuki Ina
  • Patent number: 6026640
    Abstract: In a method of controlling an exhaust gas system of an internal combustion engine including a nitrogen oxide reducing catalyst capable of adsorbing nitrogen oxide under a lean atmosphere and a nitrogen oxide sensor disposed downstream of the nitrogen oxide reducing catalyst, the nitrogen oxide reducing catalyst and the nitrogen oxide sensor are disposed in the exhaust gas system operated mainly under a lean condition, respectively. An output value of the nitrogen oxide sensor is compared with a predetermined value, and an operation condition of the internal combustion engine is temporarily changed into a stoichiometric condition or a rich condition, or a fuel is injected upstream of the nitrogen oxide reducing catalyst, so that the nitrogen oxide adsorbed to the nitrogen oxide reducing catalyst is detached or decomposed, and again the internal combustion engine is operated under the lean condition.
    Type: Grant
    Filed: May 17, 1999
    Date of Patent: February 22, 2000
    Assignee: NGK Insulators, Ltd.
    Inventors: Nobuhide Kato, Hiroshi Kurachi
  • Patent number: 6017503
    Abstract: A method for removing nitrogen oxides out of the exhaust gas from a combustion apparatus is provided by reducing the nitrogen oxides with injected ammonia or urea to produce nitrogen and water. The method further includes the provision of at least one, sensor placed downstream from the nitrogen oxides removal step for measuring the concentration of the residual ammonia and nitrogen oxides in the exhaust gas after the nitrogen oxides removal step. The method also further includes the provision of a controller for controlling the rate that the ammonia and/or urea is injected into the exhaust gas so that the rate of ammonia and/or urea injection is repeatedly increased and decreased in response to the signal generated by the sensor about a reference value plus the average of the increased and reduced rates of ammonia and urea injection.
    Type: Grant
    Filed: July 8, 1997
    Date of Patent: January 25, 2000
    Assignee: NGK Insulators, Ltd.
    Inventors: Nobuhide Kato, Hiroshi Kurachi
  • Patent number: 6012282
    Abstract: A method for controlling an engine exhaust gas system includes the steps of detecting an air-fuel ratio of exhaust gas discharged from an internal engine by an oxygen sensor, controlling the exhaust gas to near the stoichiometric air-fuel ratio by a closed-loop control referring to a resultant signal, and leading the exhaust gas to a three-way catalyst to treat nitrogen oxide, hydrocarbon and carbon monoxide. A nitrogen oxide sensor is provided downstream of the three-way catalyst, and a control value of air-fuel ratio by a closed loop control by the oxygen sensor is corrected to set the nitrogen oxide concentration to a predetermined value in accordance with an output of the nitrogen oxide sensor. The deterioration of the three-way catalyst and/or oxygen sensor is detected by comparing a change in control corrected value for the air-fuel ratio of closed loop control referring to an output of the nitrogen oxide sensor with a predetermined value.
    Type: Grant
    Filed: June 16, 1997
    Date of Patent: January 11, 2000
    Assignee: NGK Insulators, Ltd.
    Inventors: Nobuhide Kato, Hiroshi Kurachi
  • Patent number: 6010615
    Abstract: Disclosed is a method for controlling a gas sensor comprising the steps of pumping-processing oxygen contained in a measurement gas introduced from external space into a first chamber by using a main pumping cell so that a partial pressure of oxygen in the first chamber is controlled to have a predetermined value at which a predetermined gas component as a measurement objective is not decomposable; decomposing the predetermined gas component contained in the measurement gas in a second chamber by the aid of a catalytic action and/or electrolysis by using a detecting pumping cell to pumping-process oxygen produced during the decomposition; and measuring the predetermined gas component contained in the measurement gas on the basis of a pumping current which flows during the pumping process; wherein the oxygen to be pumped out by the detecting pumping cell is pumped out toward an inner pumping electrode which is fixed to have a base electric potential (ground electric potential), of the main pumping cell.
    Type: Grant
    Filed: February 26, 1998
    Date of Patent: January 4, 2000
    Assignee: Ngk Insulators, Ltd.
    Inventors: Nobuhide Kato, Yasuhiko Hamada
  • Patent number: 5997707
    Abstract: Disclosed is an oxide sensor in which O.sub.2 contained in a measurement gas introduced into a first chamber through a first diffusion rate-determining section is removed by the aid of a pumping voltage applied between pumping electrodes, and then the measurement gas is introduced into a second chamber through a second diffusion rate-determining section to remove excessive O.sub.2 by the aid of auxiliary pumping electrodes. A detecting electrode is arranged to satisfy d.gtoreq.t provided that d represents a distance from an end of the auxiliary pumping electrodes on the side of the second diffusion rate-determining section to an end of the detecting electrode on the side of the second diffusion rate-determining section, and t represents a height of the second chamber. A predetermined pumping voltage is applied to the detecting electrode to decompose oxides contained in the measurement gas by the aid of the detecting electrode or a catalyst.
    Type: Grant
    Filed: March 25, 1997
    Date of Patent: December 7, 1999
    Assignee: NGK Insulators, Ltd.
    Inventors: Nobuhide Kato, Kunihiko Nakagaki
  • Patent number: 5976335
    Abstract: Disclosed is a gas sensor comprising a main pumping cell including a solid electrolyte layer contacting with an external space, and an inner pumping electrode and an outer pumping electrode formed on inner and outer surfaces of the solid electrolyte layer, for pumping-processing oxygen contained in a measurement gas introduced from the external space on the basis of a control voltage applied between the electrodes; a feedback control system for adjusting the control voltage to give a predetermined level of a voltage between the inner pumping electrode and a reference electrode disposed at a reference gas-introducing space; and a heater for heating at least the main pumping cell to a predetermined temperature; wherein the outer pumping electrode is connected to a negative side lead wire of the heater.
    Type: Grant
    Filed: December 5, 1997
    Date of Patent: November 2, 1999
    Assignee: NGK Insulators, Ltd.
    Inventors: Nobuhide Kato, Yasuhiko Hamada
  • Patent number: 5953907
    Abstract: In a method of controlling an exhaust gas system of an internal combustion engine including a nitrogen oxide reducing catalyst capable of adsorbing nitrogen oxide under a lean atmosphere and a nitrogen oxide sensor disposed downstream of the nitrogen oxide reducing catalyst, the nitrogen oxide reducing catalyst and the nitrogen oxide sensor are disposed in the exhaust gas system operated mainly under a lean condition, respectively. An output value of the nitrogen oxide sensor is compared with a predetermined value, and an operation condition of the internal combustion engine is temporarily changed into a stoichiometric condition or a rich condition, or a fuel is injected upstream of the nitrogen oxide reducing catalyst, so that the nitrogen oxide adsorbed to the nitrogen oxide reducing catalyst is detached or decomposed, and again the internal combustion engine is operated under the lean condition.
    Type: Grant
    Filed: June 16, 1997
    Date of Patent: September 21, 1999
    Assignee: NGK Insulators, Ltd.
    Inventors: Nobuhide Kato, Hiroshi Kurachi
  • Patent number: 5948963
    Abstract: Disclosed is a gas sensor comprising a sensor element for measuring a predetermined gas component contained in an introduced measurement gas, and a protective cover arranged to surround a forward end of the sensor element; the gas sensor including the sensor element having a gas-introducing port which is disposed at a forward end surface thereof for introducing the measurement gas thereinto; and the protective cover comprising an inner protective cover and an outer protective cover. The inner protective cover is provided with an opening section which makes communication with the gas-introducing port. An inner protective cover space, which is formed between the inner protective cover and the sensor element, is isolated from a communication passage which makes communication from the opening section of the inner protective cover to the gas-introducing port of the sensor element so that the measurement gas principally diffuses and flows from the opening section into the gas-introducing port of the sensor element.
    Type: Grant
    Filed: May 15, 1998
    Date of Patent: September 7, 1999
    Assignee: NGK Insulators, Ltd.
    Inventors: Nobuhide Kato, Nobukazu Ikoma, Yasuhiko Hamada
  • Patent number: 5948964
    Abstract: Disclosed is a NOx sensor and a method of measuring NOx capable of obtaining a large change in signal to measure a concentration of low concentration NOx in a measurement gas continuously and accurately with good response over a long period of time.
    Type: Grant
    Filed: October 15, 1996
    Date of Patent: September 7, 1999
    Assignee: NGK Insulators, Ltd.
    Inventor: Nobuhide Kato
  • Patent number: 5942190
    Abstract: Disclosed is an oxide sensor in which a measuring electrode is arranged at a distance d to satisfy -3t.ltoreq.d.ltoreq.3t for a downstream end of an inner pumping electrode for a first chamber, i.e., the end located on a side of a second diffusion rate-determining section, provided that d represents a distance between the measuring electrode and the downstream end in a positive direction directed from the first chamber to a second chamber, and t represents a height of the first chamber. A partial pressure of oxygen in the first chamber is measured by using the measuring electrode. A main pumping cell is subjected to feedback control on the basis of a measured value so that the partial pressure of oxygen in the first chamber is controlled. After that, a measurement gas is introduced into the second chamber. Oxides contained in the measurement gas are decomposed by the aid of a detecting electrode or a catalyst.
    Type: Grant
    Filed: February 19, 1997
    Date of Patent: August 24, 1999
    Assignee: NGK Insulators, Ltd.
    Inventors: Nobuhide Kato, Kunihiko Nakagaki
  • Patent number: 5939615
    Abstract: A method and a sensing device of measuring a concentration of a gas component of a measurement gas, which method includes the steps of: introducing the measurement gas containing the gas component, from an external measurement-gas space into a first internal space, under a diffusion resistance; controlling an amount of oxygen in the measurement gas within the first internal space, so as to produce an atmosphere which does not substantially affect measurement of the gas component and which does not convert the gas component; introducing the atmosphere from the first internal space into a second internal space, under a diffusion resistance; and measuring the concentration of the gas component present in the atmosphere in the second internal space.
    Type: Grant
    Filed: May 28, 1998
    Date of Patent: August 17, 1999
    Assignee: NGK Insulators, Ltd.
    Inventors: Nobuhide Kato, Kunihiko Nakagaki