Patents by Inventor Nobuhiro Honma

Nobuhiro Honma has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11813700
    Abstract: An aluminum alloy brazing sheet is formed of a four-layer material formed of a brazing material, an intermediate material, a core material, and a brazing material. The intermediate material comprises Mg of 0.40 to 6.00 mass %, and has a total of contents of Mn, Cr, and Zr being 0.10 mass % or more. The core material comprises Mg of 0.20 to 2.00 mass % and comprises one or two or more of Mn of 1.80 mass % or less, Si of 1.05 mass % or less, Fe of 1.00 mass % or less, Cu of 1.20 mass % or less, Ti of 0.30 mass % or less, Zr of 0.30 mass % or less, and Cr of 0.30 mass % or less. Each of the core material and the intermediate material has a grain size of 20 to 300 ?m.
    Type: Grant
    Filed: July 6, 2020
    Date of Patent: November 14, 2023
    Assignee: UACJ CORPORATION
    Inventors: Tomoki Yamayoshi, Hidetoshi Kumagai, Hirokazu Tanaka, Taketoshi Toyama, Naoki Sugimoto, Nobuhiro Honma, Shogo Yamada, Takahiro Shinoda
  • Patent number: 11780034
    Abstract: A brazing sheet (1) includes a core material (11) composed of an Al alloy that contains 0.20-3.0 mass % of Mg; and a filler material (12) layered on the core material and composed of an Al alloy that contains Mg, 6.0-13.0 mass % of Si, and more than 0.050 mass % and 1.0 mass % or less of Bi. The Mg concentration of the filler material becomes continuously lower in a direction from a boundary (122) with the core material to an outermost surface (121). The Mg concentration of the filler material is 0.150 mass % or less at a first depth from the outermost surface that is ? of a thickness (tf) of the filler material and is 5-90% of the amount of Mg in the core material at a second depth from the outermost surface that is ? of the thickness of the filler material.
    Type: Grant
    Filed: September 27, 2019
    Date of Patent: October 10, 2023
    Assignees: UACJ CORPORATION, DENSO CORPORATION
    Inventors: Shinichi Nakamura, Tomoki Yamayoshi, Takeyoshi Dokou, Takahiro Shinoda, Shogo Yamada, Yoshihiko Sonoda, Naoki Sugimoto, Nobuhiro Honma, Taketoshi Toyama
  • Publication number: 20230193431
    Abstract: The aluminum alloy clad material includes a core material and sacrificial materials disposed on both surfaces of the core material, the composition of the core material contains, by mass %, Mn: 0.7% to 1.8%, Si: 0.3% to 1.3%, Fe: 0.05% to 0.7% and Zn: 0.5% to 3.0% with a remainder consisting of Al and inevitable impurities, the composition of the sacrificial material contains, by mass %, Mn: 0.005% to 0.7%, Fe: 0.05% to 0.3% and Zn: 1.0% to 4.0% with a remainder consisting of Al and inevitable impurities, an amount of Zn in the sacrificial material is larger than an amount of Zn in the core material by 0.2% or more, and the potential of the core material after a brazing heat treatment is within a range of ?700 to ?870 mV.
    Type: Application
    Filed: June 21, 2021
    Publication date: June 22, 2023
    Applicants: MA Aluminum Corporation, DENSO CORPORATION
    Inventors: Yoshiki MORI, Michihide YOSHINO, Masakazu EDO, Shohei IWAO, Hideyuki MIYAKE, Yousuke UCHIDA, Nobuhiro HONMA, Shogo YAMADA
  • Publication number: 20230166364
    Abstract: An aluminum alloy bare material for a member to be brazed by flux-free brazing to a brazing sheet including a brazing material formed of an aluminum alloy that includes 3.00 to 13.00 mass % of Si and less than 0.10 mass % (including 0 mass %) of Mg with the balance being Al and inevitable impurities, in which the aluminum alloy bare material for the member to be brazed is formed of an aluminum alloy including 0.004 to 6.00 mass % of Zn and 0.004 to 3.00 mass % of Mg with the balance being Al and inevitable impurities. According to the present invention, aluminum alloy materials can be provided for members to be well brazed to the brazing sheet when an aluminum material is brazed by flux-free brazing.
    Type: Application
    Filed: March 25, 2021
    Publication date: June 1, 2023
    Applicant: UACJ Corporation
    Inventors: Tomoki Yamayoshi, Shinichi Nakamura, Taichi Suzuki, Hirokazu Tanaka, Nobuhiro Honma, Shogo Yamada, Taro Fukuda, Yosuke Uchida
  • Publication number: 20230134532
    Abstract: An aluminum alloy bare material for a member to be brazed by flux-free brazing to a brazing sheet including a brazing material formed of an aluminum alloy that includes 3.00 to 13.00 mass % of Si and 0.10 to 2.00 mass % of Mg with the balance being Al and inevitable impurities, in which the aluminum alloy bare material for the member to be brazed is formed of an aluminum alloy including 0.004 to 6.00 mass % of Zn and 0.004 to 3.00 mass % of Mg with the balance being Al and inevitable impurities. According to the present invention, aluminum alloy materials can be provided for members to be well brazed to the brazing sheet with the brazing material including Mg when an aluminum material is brazed by flux-free brazing.
    Type: Application
    Filed: March 25, 2021
    Publication date: May 4, 2023
    Applicant: UACJ Corporation
    Inventors: Tomoki Yamayoshi, Shinichi Nakamura, Taichi Suzuki, Hirokazu Tanaka, Shogo Yamada, Taro Fukuda, Yosuke Uchida, Nobuhiro Honma
  • Publication number: 20230050357
    Abstract: Mg and Bi are contained in each of a first fillet in a first braze joining portion in which a tube and a fin join, a second fillet in a second braze joining portion in which the tube and a header plate join, and a third fillet in a third braze joining portion in which the header plate and a tank body join. A concentration of Mg of each of the first to third fillets is from 0.2% or more to 2.0% or less by mass. When the tube includes a brazing material layer, a concentration of Mg of the tube at its plate thickness center is from 0.1% or more to 1.0% or less by mass. When the fin includes a brazing material layer, a concentration of Mg of the fin at its plate thickness center is from 0.2% or more to 1.0% or less by mass.
    Type: Application
    Filed: October 10, 2022
    Publication date: February 16, 2023
    Inventors: Takahiro SHINODA, Shogo YAMADA, Nobuhiro HONMA, Naoki SUGIMOTO, Taketoshi TOYAMA
  • Patent number: 11491587
    Abstract: An aluminum alloy brazing sheet used for brazing of an aluminum material in an inert gas atmosphere or in vacuum is formed of a two-layer material in which a brazing material and a core material are stacked. The core material is formed of an aluminum alloy and has a grain size of 20 to 300 ?m, and the aluminum alloy contains Mn of 0.50 to 2.00 mass %, Mg of 0.40 to 2.00 mass %. Si of 1.50 mass % or less, Fe of 1.00 mass % or less, and Ti of 0.10 to 0.30 mass %, with the balance being aluminum and inevitable impurities. The brazing material is formed of an aluminum alloy containing Si of 4.00 to 13.00 mass % with the balance being aluminum and inevitable impurities. In a drop-type fluidity test, a ratio ? (?=Ka/Kb) of a fluid coefficient Ka is 0.50 or more.
    Type: Grant
    Filed: October 25, 2019
    Date of Patent: November 8, 2022
    Assignee: UACJ CORPORATION
    Inventors: Tomoki Yamayoshi, Hidetoshi Kumagai, Hirokazu Tanaka, Taketoshi Toyama, Naoki Sugimoto, Nobuhiro Honma, Shogo Yamada
  • Publication number: 20220281040
    Abstract: An aluminum alloy brazing sheet is formed of a four-layer material formed of a brazing material, an intermediate material, a core material, and a. brazing material. The intermediate material comprises Mg of 0.40 to 6.00 mass %, and has a total of contents of Mn, Cr, and Zr being 0.10 mass % or more. The core material comprises Mg of 0.20 to 2.00 mass % and comprises one or two or more of Mn of 1.80 mass % or less, Si of 1.05 mass % or less, Fe of 1.00 mass % or less, Cu of 1.20 mass % or less, Ti of 0.30 mass % or less, Zr of 0.30 mass % or less, and Cr of 0.30 mass % or less. Each of the core material and the intermediate material has a grain size of 20 to 300 ?m.
    Type: Application
    Filed: July 6, 2020
    Publication date: September 8, 2022
    Applicant: UACJ Corporation
    Inventors: Tomoki Yamayoshi, Hidetoshi Kumagai, Hirokazu Tanaka, Taketoshi Toyama, Naoki Sugimoto, Nobuhiro Honma, Shogo Yamada, Takahiro Shinoda
  • Publication number: 20220250195
    Abstract: An aluminum alloy brazing sheet used for brazing of an aluminum material in an inert gas atmosphere or in vacuum is formed of a two-layer material in which a brazing material and a core material are stacked in this order. The core material is formed of an aluminum alloy and has a grain size of 20 to 300 ?m, and the aluminum alloy includes Mn of 0.50 to 2.00 mass %, Mg of 0.40 to 2.00 mass %, Si of 1.50 mass % or less, and Fe of 1.00 mass % or less. The brazing material is formed of an aluminum alloy including Si of 4.00 to 13.00 mass % and one or two or more of Mn of 2.00 mass or less, Ti of 0.30 mass % or less, Zr of 0.30 mass % or less, and Cr of 0.30 mass % or less.
    Type: Application
    Filed: July 6, 2020
    Publication date: August 11, 2022
    Applicant: UACJ Corporation
    Inventors: Tomoki Yamayoshi, Hidetoshi Kumagai, Hirokazu Tanaka, Taketoshi Toyama, Naoki Sugimoto, Nobuhiro Honma, Shogo Yamada, Takahiro Shinoda
  • Publication number: 20210394312
    Abstract: An aluminum alloy brazing sheet used for brazing of an aluminum material in an inert gas atmosphere or in vacuum is formed of a two-layer material in which a brazing material and a core material are stacked. The core material is formed of an aluminum alloy and has a grain size of 20 to 300 ?m, and the aluminum alloy contains Mn of 0.50 to 2.00 mass %, Mg of 0.40 to 2.00 mass %. Si of 1.50 mass % or less, Fe of 1.00 mass % or less, and Ti of 0.10 to 0.30 mass %, with the balance being aluminum and inevitable impurities. The brazing material is formed of an aluminum alloy containing Si of 4.00 to 13.00 mass % with the balance being aluminum and inevitable impurities. In a drop-type fluidity test, a ratio ? (?=Ka/Kb) of a fluid coefficient Ka is 0.50 or more.
    Type: Application
    Filed: October 25, 2019
    Publication date: December 23, 2021
    Applicant: UACJ Corporation
    Inventors: Tomoki Yamayoshi, Hidetoshi Kumagai, Hirokazu Tanaka, Taketoshi Toyama, Naoki Sugimoto, Nobuhiro Honma, Shogo Yamada
  • Publication number: 20210394311
    Abstract: A brazing sheet (1) includes a core material (11) composed of an Al alloy that contains 0.20-3.0 mass % of Mg; and a filler material (12) layered on the core material and composed of an Al alloy that contains Mg, 6.0-13.0 mass % of Si, and more than 0.050 mass % and 1.0 mass % or less of Bi. The Mg concentration of the filler material becomes continuously lower in a direction from a boundary (122) with the core material to an outermost surface (121). The Mg concentration of the filler material is 0.150 mass % or less at a first depth from the outermost surface that is ? of a thickness (tf) of the filler material and is 5-90% of the amount of Mg in the core material at a second depth from the outermost surface that is ? of the thickness of the filler material.
    Type: Application
    Filed: September 27, 2019
    Publication date: December 23, 2021
    Inventors: Shinichi NAKAMURA, Tomoki YAMAYOSHI, Takeyoshi DOKOU, Takahiro SHINODA, Shogo YAMADA, Yoshihiko SONODA, Naoki SUGIMOTO, Nobuhiro HONMA, Taketoshi TOYAMA
  • Patent number: 11045911
    Abstract: A sacrificial material on one surface of a core material, a Al brazing material containing Si: 6.0% to 14.0%, Mg: 0.05% to 1.5%, Bi: 0.05% to 0.25%, Sr: 0.0001% to 0.1%, and Al balance and satisfying (Bi+Mg)×Sr?0.1 is disposed on the other surface, Mg—Bi-based compounds of the brazing material with a diameter of 0.1-5.0 ?m are more than 20 per 10,000-?m2 and the Mg—Bi-based compounds with a diameter of 5.0 ?m or more are less than 2 before brazing, the core material contains Mn: 1.0% to 1.7%, Si: 0.2% to 1.0%, Fe: 0.1% to 0.5%, Cu: 0.08% to 1.0%, Mg: 0.1% to 0.7%, and Al balance, the sacrificial material contains Zn: 0.5% to 6.0% and Mg of which a content is limited to 0.1% or less, and a Mg concentration on a surface of the sacrificial material after brazing is 0.15% or less.
    Type: Grant
    Filed: July 1, 2020
    Date of Patent: June 29, 2021
    Assignees: Mitsubishi Aluminum Co., Ltd., DENSO CORPORATION
    Inventors: Yoshiki Mori, Hideyuki Miyake, Michihide Yoshino, Shohei Iwao, Masakazu Edo, Naoki Sugimoto, Nobuhiro Honma, Shogo Yamada, Hayaki Teramoto, Taketoshi Toyama
  • Patent number: 11027373
    Abstract: An aluminum alloy clad material includes: a sacrificial material on one surface of a core material; and an Al—Si—Mg—Bi-based brazing material disposed on other surface of the core material, contains, by mass %, Si: 6.0% to 14.0%, Mg: 0.05% to 1.5%, Bi: 0.05% to 0.25%, Sr: 0.0001% to 0.1%, and a balance consisting of Al and inevitable impurities, and satisfies a relationship of (Bi+Mg)×Sr?0.1 by mass %, in which Mg—Bi-based compounds contained in the Al—Si—Mg—Bi-based brazing material with a diameter of 0.1 ?m or more and less than 5.0 ?m are more than 20 in number per 10,000-?m2 and the Mg—Bi-based compounds with a diameter of 5.0 ?m or more are less than 2 in number, and the core material contains Mn: 0.9% to 1.7%, Si: 0.2% to 1.0%, Fe: 0.1% to 0.5%, Cu: 0.08% to 1.0%, and a balance consisting of Al and inevitable impurities.
    Type: Grant
    Filed: June 30, 2020
    Date of Patent: June 8, 2021
    Assignees: Mitsubishi Aluminum Co., Ltd., DENSO CORPORATION
    Inventors: Yoshiki Mori, Hideyuki Miyake, Michihide Yoshino, Shohei Iwao, Masakazu Edo, Naoki Sugimoto, Nobuhiro Honma, Shogo Yamada, Hayaki Teramoto, Taketoshi Toyama
  • Patent number: 11020824
    Abstract: An Al—Si—Mg—Bi-based brazing material containing Si: 6.0% to 14.0%, Fe: 0.05% to 0.3%, Mg: 0.02% to 1.5%, Bi: 0.05% to 0.25%, Sr: 0.0001% to 0.1%, and a balance of Al and inevitable impurities, and satisfies (Bi+Mg)×Sr?0.1, is disposed on both surfaces of a core material, Mg—Bi-based compounds of the brazing material with a diameter of 0.1 ?m or more and less than 5.0 ?m in terms of equivalent circle diameter are more than 20 in number in 10,000 ?m2 and the Mg—Bi-based compounds with diameter of 5.0 ?m or more are less than 2 in number in 10,000 ?m2, the core material contains Mn: 0.8% to 1.8%, Si: 0.01% to 1.0%, Fe: 0.1% to 0.5%, and a balance of Al and inevitable impurities, and a cathode current density of a brazing material layer after a brazing heat treatment is 0.1 mA/cm2 or less.
    Type: Grant
    Filed: June 30, 2020
    Date of Patent: June 1, 2021
    Assignees: Mitsubishi Aluminum Co., Ltd., DENSO CORPORATION
    Inventors: Yoshiki Mori, Hideyuki Miyake, Michihide Yoshino, Shohei Iwao, Masakazu Edo, Naoki Sugimoto, Nobuhiro Honma, Shogo Yamada, Hayaki Teramoto, Taketoshi Toyama
  • Publication number: 20210001434
    Abstract: An aluminum alloy clad material includes: a sacrificial material on one surface of a core material; and an Al—Si—Mg—Bi-based brazing material disposed on other surface of the core material, contains, by mass %, Si: 6.0% to 14.0%, Mg: 0.05% to 1.5%, Bi: 0.05% to 0.25%, Sr: 0.0001% to 0.1%, and a balance consisting of Al and inevitable impurities, and satisfies a relationship of (Bi+Mg)×Sr?0.1 by mass %, in which Mg—Bi-based compounds contained in the Al—Si—Mg—Bi-based brazing material with a diameter of 0.1 ?m or more and less than 5.0 ?m are more than 20 in number per 10,000-?m2 and the Mg—Bi-based compounds with a diameter of 5.0 ?m or more are less than 2 in number, and the core material contains Mn: 0.9% to 1.7%, Si: 0.2% to 1.0%, Fe: 0.1% to 0.5%, Cu: 0.08% to 1.0%, and a balance consisting of Al and inevitable impurities.
    Type: Application
    Filed: June 30, 2020
    Publication date: January 7, 2021
    Applicants: Mitsubishi Aluminum Co., Ltd., DENSO CORPORATION
    Inventors: Yoshiki MORI, Hideyuki MIYAKE, Michihide YOSHINO, Shohei IWAO, Masakazu EDO, Naoki SUGIMOTO, Nobuhiro HONMA, Shogo YAMADA, Hayaki TERAMOTO, Taketoshi TOYAMA
  • Publication number: 20210001436
    Abstract: An aluminum alloy clad material having four layers includes: a sacrificial material on one surface of a core material; and an Al—Si—Mg—Bi-based brazing material which clads the other surface thereof on one surface of the sacrificial material on an opposite side to the core material, the brazing material containing Si: 6.0% to 14.0%, Mg: 0.05% to 1.5%, Bi: 0.05% to 0.25%, Sr: 0.0001% to 0.1%, and Al balance, and satisfying (Bi+Mg)×Sr?0.1, Mg—Bi-based compounds contained in the brazing material with a diameter of 0.1-5.0 ?m are more than 20 in number per 10,000-?m2 and the Mg—Bi-based compounds with a diameter of 5.0 ?m or more are less than 2 before brazing, and the core material contains Mn: 1.0% to 1.7%, Si: 0.2% to 1.0%, Fe: 0.1% to 0.5%, Cu: 0.1% to 0.7%, and a balance consisting of Al and inevitable impurities.
    Type: Application
    Filed: June 30, 2020
    Publication date: January 7, 2021
    Applicants: Mitsubishi Aluminum Co., Ltd., DENSO CORPORATION
    Inventors: Yoshiki MORI, Hideyuki MIYAKE, Michihide YOSHINO, Shohei IWAO, Masakazu EDO, Naoki SUGIMOTO, Nobuhiro HONMA, Shogo YAMADA, Hayaki TERAMOTO, Taketoshi TOYAMA
  • Publication number: 20210001435
    Abstract: An Al—Si—Mg—Bi-based brazing material containing Si: 6.0% to 14.0%, Fe: 0.05% to 0.3%, Mg: 0.02% to 1.5%, Bi: 0.05% to 0.25%, Sr: 0.0001% to 0.1%, and a balance of Al and inevitable impurities, and satisfies (Bi+Mg)×Sr?0.1, is disposed on both surfaces of a core material, Mg—Bi-based compounds of the brazing material with a diameter of 0.1 ?m or more and less than 5.0 ?m in terms of equivalent circle diameter are more than 20 in number in 10,000 ?m2 and the Mg—Bi-based compounds with diameter of 5.0 ?m or more are less than 2 in number in 10,000 ?m2, the core material contains Mn: 0.8% to 1.8%, Si: 0.01% to 1.0%, Fe: 0.1% to 0.5%, and a balance of Al and inevitable impurities, and a cathode current density of a brazing material layer after a brazing heat treatment is 0.1 mA/cm2 or less.
    Type: Application
    Filed: June 30, 2020
    Publication date: January 7, 2021
    Applicants: Mitsubishi Aluminum Co., Ltd., DENSO CORPORATION
    Inventors: Yoshiki MORI, Hideyuki MIYAKE, Michihide YOSHINO, Shohei IWAO, Masakazu EDO, Naoki SUGIMOTO, Nobuhiro HONMA, Shogo YAMADA, Hayaki Teramoto, Taketoshi Toyama
  • Publication number: 20210001437
    Abstract: A sacrificial material on one surface of a core material, a Al brazing material containing Si: 6.0% to 14.0%, Mg: 0.05% to 1.5%, Bi: 0.05% to 0.25%, Sr: 0.0001% to 0.1%, and Al balance and satisfying (Bi+Mg)×Sr?0.1 is disposed on the other surface, Mg-Bi-based compounds of the brazing material with a diameter of 0.1-5.0 ?m are more than 20 per 10,000-?m2 and the Mg-Bi-based compounds with a diameter of 5.0 ?m or more are less than 2 before brazing, the core material contains Mn: 1.0% to 1.7%, Si: 0.2% to 1.0%, Fe: 0.1% to 0.5%, Cu: 0.08% to 1.0%, Mg: 0.1% to 0.7%, and Al balance, the sacrificial material contains Zn: 0.5% to 6.0% and Mg of which a content is limited to 0.1% or less, and a Mg concentration on a surface of the sacrificial material after brazing is 0.15% or less.
    Type: Application
    Filed: July 1, 2020
    Publication date: January 7, 2021
    Applicants: Mitsubishi Aluminum Co., Ltd., DENSO CORPORATION
    Inventors: Yoshiki MORI, Hideyuki MIYAKE, Michihide YOSHINO, Shohei IWAO, Masakazu EDO, Naoki SUGIMOTO, Nobuhiro HONMA, Shogo YAMADA, Hayaki TERAMOTO, Taketoshi TOYAMA
  • Publication number: 20200116444
    Abstract: Mg and Bi are contained in each of a first fillet in a first braze joining portion in which a tube and a fin join, a second fillet in a second braze joining portion in which the tube and a header plate join, and a third fillet in a third braze joining portion in which the header plate and a tank body join. A concentration of Mg of each of the first to third fillets is from 0.2% or more to 2.0% or less by mass. When the tube includes a brazing material layer, a concentration of Mg of the tube at its plate thickness center is from 0.1% or more to 1.0% or less by mass. When the fin includes a brazing material layer, a concentration of Mg of the fin at its plate thickness center is from 0.2% or more to 1.0% or less by mass.
    Type: Application
    Filed: October 8, 2019
    Publication date: April 16, 2020
    Inventors: Takahiro SHINODA, Shogo YAMADA, Nobuhiro HONMA, Naoki SUGIMOTO, Taketoshi TOYAMA
  • Patent number: 10101096
    Abstract: Provided is heat exchanger in which a rib of a core plate has a shape that is recessed from a flat surface of a flat body portion, and the rib is provided with: a rib bottom part including a bottom line that is recessed from and parallel to the flat surface of the flat body portion; and a rib inclination part that is positioned between the rib bottom part and a flat part. The rib is positioned so that the rib inclination part overlaps, in the tube stacking direction, the edge of the tube in the tube width direction.
    Type: Grant
    Filed: July 17, 2013
    Date of Patent: October 16, 2018
    Assignee: DENSO CORPORATION
    Inventors: Nobuhiro Honma, Manabu Hasegawa