Patents by Inventor Nobutaka Kurosawa

Nobutaka Kurosawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20090202384
    Abstract: A high tensile strength hot-rolled steel sheet having superior strain aging hardenability, which has high formability and stable quality characteristics, and in which satisfactory strength is obtained when the steel sheet is formed into automotive components, thus enabling the reduction in weight of automobile bodies. Specifically, a method for producing a high tensile strength hot-rolled steel sheet having superior strain aging hardenability with a BH of 80 MPa or more, a ?TS of 40 MPa or more, and a tensile strength of 440 MPa or more includes the steps of heating a steel slab to 1,000° C. or more, the steel slab containing, in percent by mass, 0.15% or less of C, 0.45% or less of Si, 3.0% or less of Mn, 0.08% or less of P, 0.02% or less of S, 0.02% or less of Al, 0.0050% to 0.0250% of N, and optionally 0.1% or less in total of at least one of more than 0.02% to 0.1% of Nb and more than 0.02% to 0.1% of V, the ratio N (mass %)/Al (mass %) being 0.
    Type: Application
    Filed: February 9, 2009
    Publication date: August 13, 2009
    Applicant: JFE Steel Corporation, a Corporation of Japan
    Inventors: Akio Tosaka, Sinjiro Kaneko, Yoichi Tominaga, Noriyuki Katayama, Nobutaka Kurosawa, Kei Sakata, Osamu Furukimi
  • Publication number: 20080264524
    Abstract: A high-strength steel having excellent character of delayed fracture can be manufactured at a low cost without adding expensive alloy elements such as Ni, Co or V in large quantities. The steel including a steel microstructure in which a ratio of martensite phase is 90% or more and a diameter of prior austenite grains is 10 ?m or less, the steel microstructure being made by hardening and then tempering at 100° C. to 400° C., the steel including C: more than 0.30% and not more than 0.50% by mass, Si: not more than 1.0% by mass, Mn: not more than 1.5% by mass, Ti: not more than 0.1% by mass, Mo: not less than 0.3% and not more than 0.50% by mass, B: not less than 0.0005% and not more than 0.01% by mass, and a balance composed of Fe and inevitable impurities.
    Type: Application
    Filed: October 27, 2006
    Publication date: October 30, 2008
    Inventors: Keiichi Maruta, Tohru Hayashi, Nobutaka Kurosawa, Hideto Kimura, Takaaki Toyooka, Kazukuni Hase
  • Publication number: 20080247900
    Abstract: There is provided a component for machine structure having a hardened layer through an induction hardening in at least a part thereof, and more improving fatigue strengths as compared with the conventional ones, in which the hardened layer has a hardness Hv of not less than 750 and an average grain size of prior austenite grains is not more than 7 ?m over a full thickness of the hardened layer.
    Type: Application
    Filed: July 5, 2005
    Publication date: October 9, 2008
    Applicant: JFE STEEL CORPORATION
    Inventors: Toru Hayashi, Yasuhiro Ohmori, Nobutaka Kurosawa, Akihiro Matsuzaki, Takaaki Toyooka, Katsumi Yamada
  • Publication number: 20080017283
    Abstract: A steel for machine structural use with a better strength-ductility-toughness balance than maraging steel and applications thereof are provided. The steel for machine structural use with excellent strength, ductility, and toughness contains, in percent by mass, more than 0.30% to 0.5% of carbon, 1.0% or less of silicon, 1.5% or less of manganese, 0.025% or less of aluminum, 0.3% to 0.5% of molybdenum, and 0.0005% to 0.01% of boron, and the balance is iron and incidental impurities. The steel has a structure including at least 90% by volume of martensitic structure. The martensitic structure includes blocks having a size of 1.5 ?m or less. Dissolved boron is contained in an amount of at least 0.0005% and is present at boundaries of prior austenite grains in a concentration at least 1.5 times that in the prior austenite grains.
    Type: Application
    Filed: June 30, 2006
    Publication date: January 24, 2008
    Inventors: Keiichi Maruta, Tohru Hayashi, Nobutaka Kurosawa, Hideto Kimura, Takaaki Toyooka, Kazukuni Hase, Katsumi Yamada
  • Patent number: 7252724
    Abstract: A high tensile strength hot-rolled steel sheet having superior strain aging hardenability, which has high formability and stable quality characteristics, and in which satisfactory strength is obtained when the steel sheet is formed into automotive components, thus enabling the reduction in weight of automobile bodies is provided. Specifically, a method for producing a high tensile strength hot-rolled steel sheet having superior strain aging hardenability with a BH of 80 MPa or more, a ?TS of 40 MPa or more, and a tensile strength of 440 MPa or more includes the steps of heating a steel slab to 1,000° C. or more, the steel slab containing, in percent by mass 0.15% or less of C, 2.0% or less of Si, 3.0% or less of Mn, 0.08% or less of P, 0.02% or less of S, 0.02% or less of Al, 0.0050% to 0.0250% of N, and optionally 0.1% or less in total of at least one of more than 0.02% to 0.1% of Nb and more than 0.02% to 0.1% of V, the ratio N (mass %)/Al (mass %) being 0.
    Type: Grant
    Filed: August 18, 2003
    Date of Patent: August 7, 2007
    Assignee: JFE Steel Corporation
    Inventors: Akio Tosaka, Sinjiro Kaneko, Yoichi Tominaga, Noriyuki Katayama, Nobutaka Kurosawa, Kei Sakata, Osamu Furukimi
  • Publication number: 20070163687
    Abstract: A component for machine structural use having improved fatigue strength. The component for machine structural use is produced by subjecting at least a part of a steel material to hardening, and the hardened structure is controlled such that the average grain diameter of former austenitic grains is 12 ?m or less and the maximum grain diameter does not exceed four times the average grain diameter.
    Type: Application
    Filed: February 1, 2005
    Publication date: July 19, 2007
    Inventors: Nobutaka Kurosawa, Yasuhiro Omori, Tohru Hayashi, Aklhiro Matsuzaki, Takaaki Toyooka
  • Publication number: 20070000582
    Abstract: The present invention provides a steel material for induction quenching, containing 0.3% to 0.7% of C, 1.1% or less of Si, 0.2% to 1.1% of Mn, 0.05% to 0.6% of Mo, 0.06% or less of S, 0.025% or less of P, 0.25% or less of Al, 0.3% or less of Cr on a mass basis, and the balance being Fe and unavoidable impurities. The steel material has a ferrite structure and a pearlite structure, the total volume fraction of the ferrite structure and the pearlite structure is 90% or more, the thickness of the ferrite structure is 30 ?m or less, and the average prior austenite grain diameter of a hard layer obtained by induction quenching is 12 ?m or less. Since having superior machinability and superior fatigue strength after induction quenching, this steel material is suitable, for an automobile drive shaft, constant velocity joint, and the like.
    Type: Application
    Filed: July 16, 2004
    Publication date: January 4, 2007
    Inventors: Akihiro Matsuzaki, Yasuhiro Omori, Nobutaka Kurosawa, Tohru Hayashi, Takaaki Toyooka, Katsumi Yamada
  • Publication number: 20060196583
    Abstract: The present invention provides a machine structural part composed of 0.3% to 0.7% of C, 0.30% or less of Si, 0.2% to 2.0% of Mn, 0.005% to 0.25% of Al, 0.005% to 0.1% of Ti, 0.05% to 0.6% of Mo, 0.0003% to 0.006% of B, 0.06% or less of S, 0.020% or less of P, 0.0030% or less of O on a mass basis, and the balance being Fe and unavoidable impurities. In addition, the machine structural part has a hard layer on at least a part of a surface thereof formed by induction quenching, an average prior austenite grain diameter of the hard layer is 7 ?m or less, and the maximum diameter of a non-metal inclusion composed of oxides is 15 ?m or less. Since having a high fatigue strength, this machine structural part is suitable for an automobile drive shaft, constant velocity joint, and the like.
    Type: Application
    Filed: July 16, 2004
    Publication date: September 7, 2006
    Inventors: Tohru Hayashi, Yasuhisa Omori, Nobutaka Kurosawa, Akihiro Matsuzaki, Takaaki Toyooka, Katsumi Yamada
  • Publication number: 20040031547
    Abstract: The present invention provides a high tensile strength hot-rolled steel sheet having superior strain aging hardenability, which has high formability and stable quality characteristics, and in which satisfactory strength is obtained when the steel sheet is formed into automotive components, thus enabling the reduction in weight of automobile bodies. Specifically, a method for producing a high tensile strength hot-rolled steel sheet having superior strain aging hardenability with a BH of 80 MPa or more, a &Dgr;TS of 40 MPa or more, and a tensile strength of 440 MPa or more includes the steps of heating a steel slab to 1,000° C. or more, the steel slab containing, in percent by mass, 0.15% or less of C, 2.0% or less of Si, 3.0% or less of Mn,. 0.08% or less of P, 0.02% or less of S, 0.02% or less of Al, 0.0050% to 0.0250% of N, and optionally 0.1% or less in total of at least one of more than 0.02% to 0.1% of Nb and more than 0.02% to 0.1% of V, the ratio N (mass %)/Al (mass %) being 0.
    Type: Application
    Filed: August 18, 2003
    Publication date: February 19, 2004
    Applicant: Kawasaki Steel Corporation
    Inventors: Akio Tosaka, Sinjiro Kaneko, Yoichi Tominaga, Noriyuki Katayama, Nobutaka Kurosawa, Kei Sakata, Osamu Furukimi
  • Publication number: 20030041932
    Abstract: The present invention provides a high tensile strength hot-rolled steel sheet having superior strain aging hardenability, which has high formability and stable quality characteristics, and in which satisfactory strength is obtained when the steel sheet is formed into automotive components, thus enabling the reduction in weight of automobile bodies. Specifically, a method for producing a high tensile strength hot-rolled steel sheet having superior strain aging hardenability with a BH of 80 MPa or more, a &Dgr;TS of 40 MPa or more, and a tensile strength of 440 MPa or more includes the steps of heating a steel slab to 1,000° C. or more, the steel slab containing, in percent by mass, 0.15% or less of C, 2.0% or less of Si, 3.0% or less of Mn, 0.08% or less of P, 0.02% or less of S, 0.02% or less of Al, 0.0050% to 0.0250% of N, and optionally 0.1% or less in total of at least one of more than 0.02% to 0.1% of Nb and more than 0.02% to 0.1% of V, the ratio N (mass %)/Al (mass %) being 0.
    Type: Application
    Filed: October 2, 2001
    Publication date: March 6, 2003
    Inventors: Akio Tosaka, Sinjiro Kaneko, Yoichi Tominaga, Noriyuki Katayama, Nobutaka Kurosawa, Kei Sakata, Osamu Furukimi
  • Patent number: 5558727
    Abstract: A high strength steel sheet for automobiles which exhibits excellent press-formability strength against impact resistance at a high strain rate is hot rolled under specific conditions, or is cold rolled from hot rolled sheet which is prepared under conventional conditions, with the cold rolled steel being annealed under specific conditions. The steel sheet comprises 0.010-0.10 wt % of C, not greater than 1.50 wt % of Si, 0.50-3.00 wt % of Mn, not greater than 0.010 wt % of S and 0.01-0.1 wt % of Al, and one kind or two kinds selected from 0.05-0.15 wt % of P and 0.5-1.5 wt % of Cr, and the balance being Fe and inevitable impurities and having a structure mainly composed of 2-30 vol % of martensite phase and a ferrite phase containing a solution C not greater than 0.0010 wt %.
    Type: Grant
    Filed: February 23, 1995
    Date of Patent: September 24, 1996
    Assignee: Kawasaki Steel Corporation
    Inventors: Kazuya Miura, Shusaku Takagi, Takaaki Hira, Toshiyuki Kato, Nobutaka Kurosawa