Patents by Inventor Nobuyuki Fukushi

Nobuyuki Fukushi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11945074
    Abstract: A processing apparatus includes a chuck table for holding a workpiece that has a mark representing a crystal orientation, a processing unit, a cassette stage for placing thereon a cassette for storing a plurality of workpieces therein, a temporary rest table, a spinner table, a robot for delivering a workpiece, a determining section for determining whether a workpiece has been properly processed or has not been properly processed, and a control unit for performing a control process for orienting the mark of the workpiece in a predetermined direction if the determining section determines that the workpiece has been properly processed and storing the workpiece in the cassette, and performing a control process for orienting the mark of the workpiece in a direction different from the predetermined direction if the determining section determines that the workpiece has not been properly processed and storing the workpiece in the cassette.
    Type: Grant
    Filed: February 3, 2021
    Date of Patent: April 2, 2024
    Assignee: DISCO CORPORATION
    Inventor: Nobuyuki Fukushi
  • Patent number: 11810807
    Abstract: When processing of all the wafers accommodated in a first cassette mounted on a first cassette stage is ended, the last wafer is conveyed out from a holding surface of a chuck table, and the holding surface becomes vacant, the wafer accommodated in a second cassette mounted on a second cassette stage is immediately conveyed onto the holding surface, by control by a conveyance control section. When the wafer to be held by the holding surface is changed from the wafer conveyed out from the first cassette to the wafer conveyed out from the second cassette, processing conditions are changed over to the processing conditions corresponding to the second cassette stage, by changeover control by a changeover section.
    Type: Grant
    Filed: August 17, 2021
    Date of Patent: November 7, 2023
    Assignee: DISCO CORPORATION
    Inventors: Akiko Kigawa, Nobuyuki Fukushi
  • Patent number: 11731239
    Abstract: A processing apparatus includes: a selection section that selects two or more components from a plurality of components including a holding table, a processing unit, a robot, a temporary placing unit, a carrying-in mechanism, a cleaning unit, and a carrying-out mechanism; and a control unit that handles a workpiece at part of routes that correspond to the components selected by the selection section, of the routes for passage of the workpiece at the time of processing the workpiece full-automatically by use of the plurality of components.
    Type: Grant
    Filed: February 8, 2021
    Date of Patent: August 22, 2023
    Assignee: DISCO CORPORATION
    Inventor: Nobuyuki Fukushi
  • Publication number: 20230178359
    Abstract: In both a case where a workpiece is a regular workpiece having a first residual peeling layer on one surface thereof and a case where the workpiece is an adjustment workpiece not having the first residual peeling layer, a wafer having a predetermined thickness is manufactured by grinding opposite surfaces of the workpiece. That is, in the present invention, because the opposite surfaces of the workpiece are ground, wafers can be manufactured from two kinds of workpieces irrespective of whether or not the first residual peeling layer is present on the one surface of the workpiece. Hence, even when two kinds of workpieces are housed in a mixed manner in a first cassette, wafers having the predetermined thickness can be manufactured easily from these workpieces.
    Type: Application
    Filed: December 1, 2022
    Publication date: June 8, 2023
    Inventors: Nobuyuki FUKUSHI, Hiroshi KUROKAWA, Shinji YAMASHITA
  • Patent number: 11667003
    Abstract: A wafer held on a delivery pad is lifted from a holding surface, and when a lower surface of the wafer has been spaced in its entirety from the holding surface, an air flow rate regulating valve is opened to eject air from the holding surface. As the distance between the holding surface and the wafer spaced from the holding surface increases by lifting of a delivery unit, the degree of opening of the air flow rate regulating valve is adjusted to increase a flow rate of air from the holding surface, thereby spacing the wafer from the holding surface in a short period of time without rupturing the wafer.
    Type: Grant
    Filed: August 4, 2021
    Date of Patent: June 6, 2023
    Assignee: DISCO CORPORATION
    Inventors: Nobuyuki Fukushi, Tetsuo Kubo
  • Publication number: 20230095361
    Abstract: A method of processing a plate-shaped workpiece includes a workpiece supporting step of placing a plate-shaped workpiece on an upper surface of a sheet whose area is larger than that of the plate-shaped workpiece through a liquid resin interposed therebetween and supporting the plate-shaped workpiece on only the liquid resin that has solidified and the sheet, a processing step of processing the plate-shaped workpiece to divide the plate-shaped workpiece into a plurality of chips, and a pick-up step of picking up the chips from the sheet.
    Type: Application
    Filed: September 21, 2022
    Publication date: March 30, 2023
    Inventors: Nobuyuki FUKUSHI, Kosei KIYOHARA, Shohei TAKEDA, Gentaro TSURUTA
  • Publication number: 20230099416
    Abstract: A method of processing a plate-shaped workpiece includes a workpiece supporting step of placing the plate-shaped workpiece on a thermocompression sheet whose area is larger than that of the plate-shaped workpiece, heating the thermocompression sheet to pressure-bond the thermocompression sheet to the plate-shaped workpiece, and supporting the plate-shaped workpiece on only the thermocompression sheet, a processing step of processing the plate-shaped workpiece to divide the plate-shaped workpiece into a plurality of chips, and a pick-up step of picking up the chips from the thermocompression sheet.
    Type: Application
    Filed: September 13, 2022
    Publication date: March 30, 2023
    Inventors: Nobuyuki FUKUSHI, Kosei KIYOHARA, Shohei TAKEDA, Gentaro TSURUTA
  • Patent number: 11577363
    Abstract: A grinding method includes a step of imaging a bonded workpiece by a camera in such a manner as to include the outer circumference of a workpiece and the outer circumference of a support component with a larger diameter than that of the workpiece before a step of holding the support component of the bonded workpiece by a holding surface. The grinding method also includes a step of recognizing the outer circumference of the support component and the outer circumference of the workpiece on the basis of the brightness difference between pixels adjacent to each other in a taken image and a step of recognizing the center of the support component from the recognized outer circumference of the support component and recognizing the center of the workpiece from the recognized outer circumference of the workpiece.
    Type: Grant
    Filed: April 29, 2021
    Date of Patent: February 14, 2023
    Assignee: DISCO CORPORATION
    Inventor: Nobuyuki Fukushi
  • Patent number: 11389927
    Abstract: A processing apparatus includes a first distinguishing display unit which, when a mechanism making a holding force or a processing force act on a workpiece causes an error, displays a workpiece illustration representing the workpiece to which the error is caused and on which the holding force or the processing force acts distinguishably from another workpiece illustration. The workpiece on which the holding force or the processing force of the mechanism causing the error acts can be thereby identified easily.
    Type: Grant
    Filed: May 3, 2019
    Date of Patent: July 19, 2022
    Assignee: DISCO CORPORATION
    Inventors: Nobuyuki Fukushi, Souichi Matsubara, Suzu Hoshino, Hidekazu Nakayama
  • Publication number: 20220068685
    Abstract: When processing of all the wafers accommodated in a first cassette mounted on a first cassette stage is ended, the last wafer is conveyed out from a holding surface of a chuck table, and the holding surface becomes vacant, the wafer accommodated in a second cassette mounted on a second cassette stage is immediately conveyed onto the holding surface, by control by a conveyance control section. When the wafer to be held by the holding surface is changed from the wafer conveyed out from the first cassette to the wafer conveyed out from the second cassette, processing conditions are changed over to the processing conditions corresponding to the second cassette stage, by changeover control by a changeover section.
    Type: Application
    Filed: August 17, 2021
    Publication date: March 3, 2022
    Inventors: Akiko KIGAWA, Nobuyuki FUKUSHI
  • Publication number: 20220055173
    Abstract: A wafer held on a delivery pad is lifted from a holding surface, and when a lower surface of the wafer has been spaced in its entirety from the holding surface, an air flow rate regulating valve is opened to eject air from the holding surface. As the distance between the holding surface and the wafer spaced from the holding surface increases by lifting of a delivery unit, the degree of opening of the air flow rate regulating valve is adjusted to increase a flow rate of air from the holding surface, thereby spacing the wafer from the holding surface in a short period of time without rupturing the wafer.
    Type: Application
    Filed: August 4, 2021
    Publication date: February 24, 2022
    Inventors: Nobuyuki FUKUSHI, Tetsuo KUBO
  • Publication number: 20210370465
    Abstract: A grinding method includes a step of imaging a bonded workpiece by a camera in such a manner as to include the outer circumference of a workpiece and the outer circumference of a support component with a larger diameter than that of the workpiece before a step of holding the support component of the bonded workpiece by a holding surface. The grinding method also includes a step of recognizing the outer circumference of the support component and the outer circumference of the workpiece on the basis of the brightness difference between pixels adjacent to each other in a taken image and a step of recognizing the center of the support component from the recognized outer circumference of the support component and recognizing the center of the workpiece from the recognized outer circumference of the workpiece.
    Type: Application
    Filed: April 29, 2021
    Publication date: December 2, 2021
    Inventor: Nobuyuki FUKUSHI
  • Publication number: 20210260721
    Abstract: A processing apparatus includes: a selection section that selects two or more components from a plurality of components including a holding table, a processing unit, a robot, a temporary placing unit, a carrying-in mechanism, a cleaning unit, and a carrying-out mechanism; and a control unit that handles a workpiece at part of routes that correspond to the components selected by the selection section, of the routes for passage of the workpiece at the time of processing the workpiece full-automatically by use of the plurality of components.
    Type: Application
    Filed: February 8, 2021
    Publication date: August 26, 2021
    Inventor: Nobuyuki FUKUSHI
  • Publication number: 20210252661
    Abstract: A processing apparatus includes a chuck table for holding a workpiece that has a mark representing a crystal orientation, a processing unit, a cassette stage for placing thereon a cassette for storing a plurality of workpieces therein, a temporary rest table, a spinner table, a robot for delivering a workpiece, a determining section for determining whether a workpiece has been properly processed or has not been properly processed, and a control unit for performing a control process for orienting the mark of the workpiece in a predetermined direction if the determining section determines that the workpiece has been properly processed and storing the workpiece in the cassette, and performing a control process for orienting the mark of the workpiece in a direction different from the predetermined direction if the determining section determines that the workpiece has not been properly processed and storing the workpiece in the cassette.
    Type: Application
    Filed: February 3, 2021
    Publication date: August 19, 2021
    Inventor: Nobuyuki FUKUSHI
  • Patent number: 10896830
    Abstract: An apparatus that separates a resin layer together with a film from a wafer to which the film is made to adhere with the intermediary of the resin layer formed on one surface and around which a protruding part is formed through protrusion of the film from a peripheral edge includes a separating unit that separates the resin layer from the one surface of the wafer. An imaging unit images the one surface from which the resin layer has been separated. A first determining part determines whether or not a resin residual in one pixel of a captured image exists based on the brightness of the one pixel, and a second determining part determines whether or not a resin residual that adversely affects grinding exists from the captured image after the first determining part has determined whether or not a resin residual exists in each pixel.
    Type: Grant
    Filed: January 8, 2019
    Date of Patent: January 19, 2021
    Assignee: DISCO CORPORATION
    Inventor: Nobuyuki Fukushi
  • Publication number: 20200262029
    Abstract: A grinding apparatus includes a loading unit for loading a wafer to a chuck table having a holding surface for holding the wafer, an unloading unit for unloading the wafer from the chuck table, and a cleaning unit for cleaning the holding surface of the chuck table or the upper surface of the wafer held on the holding surface of the chuck table. The cleaning unit includes a cleaning portion and a horizontal moving portion for horizontally moving the cleaning portion in a lateral direction of the grinding apparatus. The loading unit has a first holding portion for holding the wafer, and the unloading unit has a second holding portion for holding the wafer.
    Type: Application
    Filed: February 14, 2020
    Publication date: August 20, 2020
    Inventors: Shungo YOSHII, Souichi MATSUBARA, Nobuyuki FUKUSHI, Hidekazu NAKAYAMA
  • Publication number: 20190351525
    Abstract: A processing apparatus includes a first distinguishing display unit which, when a mechanism making a holding force or a processing force act on a workpiece causes an error, displays a workpiece illustration representing the workpiece to which the error is caused and on which the holding force or the processing force acts distinguishably from another workpiece illustration. The workpiece on which the holding force or the processing force of the mechanism causing the error acts can be thereby identified easily.
    Type: Application
    Filed: May 3, 2019
    Publication date: November 21, 2019
    Inventors: Nobuyuki FUKUSHI, Souichi MATSUBARA, Suzu HOSHINO, Hidekazu NAKAYAMA
  • Publication number: 20190214282
    Abstract: An apparatus that separates a resin layer together with a film from a wafer to which the film is made to adhere with the intermediary of the resin layer formed on one surface and around which a protruding part is formed through protrusion of the film from a peripheral edge includes a separating unit that separates the resin layer from the one surface of the wafer. An imaging unit images the one surface from which the resin layer has been separated. A first determining part determines whether or not a resin residual in one pixel of a captured image exists based on the brightness of the one pixel, and a second determining part determines whether or not a resin residual that adversely affects grinding exists from the captured image after the first determining part has determined whether or not a resin residual exists in each pixel.
    Type: Application
    Filed: January 8, 2019
    Publication date: July 11, 2019
    Inventor: Nobuyuki FUKUSHI
  • Patent number: 10283387
    Abstract: A peeling apparatus peels a protective member off a wafer, the protective member including a resin and a film which is fixed to one surface of the wafer with the resin interposed therebetween. The film has a protrusive marginal side extending radially outwardly beyond an outer circumferential edge of the wafer. A holding unit holds another surface of the wafer with the protective member disposed therebelow. A gripping unit grips the protrusive marginal side of the protective member. A peeling mechanism peels the protective member off the wafer by relatively moving the gripping unit and the holding unit radially inwardly from the outer circumferential edge of the wafer toward the center of the wafer. A camera then captures an image of the wafer, and a decision unit determines whether residue of the resin remains on the wafer from the image captured by the camera.
    Type: Grant
    Filed: June 8, 2017
    Date of Patent: May 7, 2019
    Assignee: Disco Corporation
    Inventor: Nobuyuki Fukushi
  • Publication number: 20170358468
    Abstract: A peeling apparatus peels a protective member off a wafer, the protective member including a resin and a film which is fixed to one surface of the wafer with the resin interposed therebetween. The film has a protrusive marginal side extending radially outwardly beyond an outer circumferential edge of the wafer. A holding unit holds another surface of the wafer with the protective member disposed therebelow. A gripping unit grips the protrusive marginal side of the protective member. A peeling mechanism peels the protective member off the wafer by relatively moving the gripping unit and the holding unit radially inwardly from the outer circumferential edge of the wafer toward the center of the wafer. A camera then captures an image of the wafer, and a decision unit determines whether residue of the resin remains on the wafer from the image captured by the camera.
    Type: Application
    Filed: June 8, 2017
    Publication date: December 14, 2017
    Inventor: Nobuyuki Fukushi