Abstract: A thermal control system includes a stator having conductor end turns at opposite axial ends thereof, and first and second cooling systems respectively disposed at the opposite axial stator ends, each cooling system having a cover, a coolant inlet, a coolant outlet, and at least one cooling channel. Thermally conductive potting compound thermally mates the cooling systems with the end turns. A method of cooling end turns includes providing a cooling system for each axial end of the stator, each cooling system having at least one cooling channel that includes a coolant inlet and a coolant outlet, and thermally mating each cooling system to the respective end turns. A method of cooling end turns includes providing separate cooling systems in each axial end plate of an electric machine, and filling space within the end turns, and between the end turns and the cooling systems, with thermally conductive potting compound.

Abstract: A cooling system of an electric machine includes a stator core, a housing, and a thermal interfacial material interposed between complementary mating surfaces of the stator core and the housing for substantially eliminating air gaps therebetween. A method of cooling an electric machine having a housing and a stator includes placing a thermal interfacial material onto a heat transfer interface between the stator and the housing, whereby the thermal interfacial material reduces contact resistance at the heat transfer interface. A method of cooling a stator of an electric machine includes heating a housing having a radially inner surface, coating a radially outer surface of the stator and/or the radially inner surface of the housing with a thermal interfacial material, and inserting the stator into the heated housing, whereby the thermal interfacial material is interposed between the inner surface of the housing and the outer surface of the stator.

Abstract: An electric machine includes a stator. The stator includes a stator core, and a plurality of windings supported by the stator core. The plurality of windings include a first end turn portion and a second end turn portion. An adaptable cooling system is fluidically connected to the housing. The adaptable cooling system includes a first coolant circuit configured to guide a coolant in a heat exchange relationship with the stator core, and a second coolant circuit configured to guide a coolant in a heat exchange relationship with one of the first and second end turn portions. A thermal control module is operably connected to the adaptable cooling system.

Abstract: An electric machine includes a housing having an outer surface and an inner surface. A stator is fixedly mounted to the inner surface. The stator includes a stator core, and a plurality of windings supported by the stator core. The plurality of windings includes first and second end turn portions. A rotor is rotatably mounted within the housing. An adaptable cooling system is fluidically connected to the housing. The adaptable cooling system includes a first coolant circuit configured to guide coolant in a heat exchange relationship with the stator core, and a second coolant circuit configured to guide coolant in a heat exchange relationship with the at least one end turn portion. At least one flow controller is configured and disposed to selectively adapt coolant delivery through the first and second coolant circuits based on coolant temperature flowing from the stator.

Abstract: An electric machine includes a plurality of windings, a stator core, and a housing. The stator core includes a substantially cylindrical outer surface with a plurality of protuberances extending from the outer surface. Each of the plurality of protuberances includes a flat side extending from the outer surface of the stator core in a radial direction and a rounded side opposite the flat side of the protuberance and extending from the outer surface of the stator core in the radial direction. The housing has a substantially cylindrical inner surface including a plurality of recesses configured to receive the plurality of protuberances on the outer surface of the stator core. Each of the plurality of recesses includes a flat side configured to engage the flat side of an associated protuberance and a round side having a contour matching the contour on the rounded side of the associated protuberance.

Abstract: A cooling system of an electric machine includes a stator core, a housing, and a thermal interfacial material interposed between complementary mating surfaces of the stator core and the housing for substantially eliminating air gaps therebetween. A method of cooling an electric machine having a housing and a stator includes placing a thermal interfacial material onto a heat transfer interface between the stator and the housing, whereby the thermal interfacial material reduces contact resistance at the heat transfer interface. A method of cooling a stator of an electric machine includes heating a housing having a radially inner surface, coating a radially outer surface of the stator and/or the radially inner surface of the housing with a thermal interfacial material, and inserting the stator into the heated housing, whereby the thermal interfacial material is interposed between the inner surface of the housing and the outer surface of the stator.

Abstract: A thermal control system includes a stator having conductor end turns at opposite axial ends thereof, and first and second cooling systems respectively disposed at the opposite axial stator ends, each cooling system having a cover, a coolant inlet, a coolant outlet, and at least one cooling channel. Thermally conductive potting compound thermally mates the cooling systems with the end turns. A method of cooling end turns includes providing a cooling system for each axial end of the stator, each cooling system having at least one cooling channel that includes a coolant inlet and a coolant outlet, and thermally mating each cooling system to the respective end turns. A method of cooling end turns includes providing separate cooling systems in each axial end plate of an electric machine, and filling space within the end turns, and between the end turns and the cooling systems, with thermally conductive potting compound.

Abstract: An electric machine including a housing having a body including an inner surface that defines an interior, a first end defining an opening exposing the interior, and a second end. A stator is fixedly mounted to the inner surface of the housing. A rotor is supported within the interior. The rotor defines an axis of rotation. An end cover extends across the opening adjacent one of the first end and the second end of the stator. A cooling system is carried by the end cover. The cooling system includes a body having a cooling fluid plenum, a plurality of stator nozzles and a plurality of rotor nozzles. The stator nozzles are configured and disposed to direct multiple jets of a coolant toward the stator and the plurality of rotor nozzles are configured and disposed to guide multiple jets of the coolant toward the rotor.

Abstract: A convection system for an oven comprising a baffle defining a single heating chamber mounted within a cavity of the oven, a heating element located within the single heating chamber for heating air within the heating chamber, and at least two fans located within the heating chamber. The oven cavity can be defined, in part, by a wall having at least a portion with a curved peripheral edge, so that air exhausted through the outlet is deflected away from the wall.

Abstract: A household cooking range comprises a housing defining a cooking cavity, the housing being selected from one of multiple housings with different configurations, and a modular frame chassis supporting the selected housing and cooking cavity.

Abstract: A convection system for an oven comprising a baffle defining a single heating chamber mounted within a cavity of the oven, a heating element located within the single heating chamber for heating air within the heating chamber, and at least two fans located within the heating chamber. The oven cavity can be defined, in part, by a wall having at least a portion with a curved peripheral edge, so that air exhausted through the outlet is deflected away from the wall.