Abstract: A system and method for controlling a rotary electric machine include determining a rotational speed is below a low speed threshold, wherein the low speed threshold is determined based upon a semiconductor junction temperature. A first control parameter is determined when the rotational position of the rotary electric machine is within a first range of rotational positions, wherein the first range of rotational positions is determined based upon a first junction temperature in the diodes of the inverter and a second junction temperature in the power switches of the inverter. A second control parameter is determined when the rotational position is outside of the first range of rotational positions. One of the first control parameter or the second control parameter is selected based upon the rotational position of the rotary electric machine, and the electric power inverter is operated in a zero vector modulation (ZVM) mode based thereon.

Abstract: A diagnostic system for diagnosing faults in a power inverter including a power loss estimating module configured to calculate a power loss of one or more components of the power inverter. A junction temperature estimating module is configured to output an estimated junction temperature of the one or more components of the power inverter. A plurality of temperature sensors is configured to sense a plurality of temperatures of a plurality of inverter legs, respectively. A health indicator generating module is configured to generate a plurality of health indicators in response to the estimated junction temperature and the plurality of sensed temperatures of the plurality of inverter legs. A fault identification module is configured to selectively identify one of an inverter fault, a temperature sensor fault, and no fault in response to the plurality of health indicators.

Abstract: Examples described herein provide a method that includes performing an electrical degradation analysis for a power inverter. The method further includes performing a thermal degradation analysis on the power inverter. The method further includes, responsive to at least one of a result of the electrical degradation analysis being indicative of an electrical issue of the power inverter or a result of the thermal degradation analysis being indicative of a thermal issue of the power inverter, implementing a corrective action for the power inverter.

Abstract: A diagnostic system for diagnosing faults in a power inverter including a power loss estimating module configured to calculate a power loss of one or more components of the power inverter. A junction temperature estimating module is configured to output an estimated junction temperature of the one or more components of the power inverter. A plurality of temperature sensors is configured to sense a plurality of temperatures of a plurality of inverter legs, respectively. A health indicator generating module is configured to generate a plurality of health indicators in response to the estimated junction temperature and the plurality of sensed temperatures of the plurality of inverter legs. A fault identification module is configured to selectively identify one of an inverter fault, a temperature sensor fault, and no fault in response to the plurality of health indicators.

Abstract: A diagnostic system for an inverter module includes a motor control module configured to determine operating characteristics of the inverter module. The operating characteristics include of at least one of a voltage, a current, and a switching frequency associated with operation of the inverter module. A diagnostic module is configured to receive the operating characteristics of the inverter module, estimate at least one junction temperature of a component of the inverter module based on the operating characteristics, calculate a health indicator of the inverter module based on the estimated junction temperature, and selectively output an alert based on the calculated health indicator.

Abstract: A diagnostic system for an inverter module includes a motor control module configured to determine operating characteristics of the inverter module. The operating characteristics include of at least one of a voltage, a current, and a switching frequency associated with operation of the inverter module. A diagnostic module is configured to receive the operating characteristics of the inverter module, estimate at least one junction temperature of a component of the inverter module based on the operating characteristics, calculate a health indicator of the inverter module based on the estimated junction temperature, and selectively output an alert based on the calculated health indicator.