Patents by Inventor Noriaki Sai

Noriaki Sai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7192313
    Abstract: An automobile connector assembly connects a power supply side and an electrical load side of an electrical circuit in an automobile. The assembly comprises a female terminal connector disposed on the electrical load side of the electric circuit. The female terminal connector has a female housing provided with female terminals positioned within female terminal accommodating openings. A male terminal connector mates with the female terminal connector. The male terminal connector is disposed on the power supply side of the electric circuit and has an insulating male housing provided with male terminals. Insulating resin members cover tip ends and both side surfaces of each of the male terminals to prevent short-circuiting and are discharge between adjacent terminals. The female and male terminals may include power supply and signal terminals, and the female terminals may include exposed portions for test probe use.
    Type: Grant
    Filed: March 15, 2006
    Date of Patent: March 20, 2007
    Assignee: Tyco Electronics AMP K.K.
    Inventor: Noriaki Sai
  • Publication number: 20060211274
    Abstract: An automobile connector assembly connects a power supply side and an electrical load side of an electrical circuit in an automobile. The assembly comprises a female terminal connector disposed on the electrical load side of the electric circuit. The female terminal connector has a female housing provided with female terminals positioned within female terminal accommodating openings. A male terminal connector mates with the female terminal connector. The male terminal connector is disposed on the power supply side of the electric circuit and has an insulating male housing provided with male terminals. Insulating resin members cover tip ends and both side surfaces of each of the male terminals.
    Type: Application
    Filed: March 15, 2006
    Publication date: September 21, 2006
    Inventor: Noriaki Sai
  • Publication number: 20060035536
    Abstract: An electrical connector comprises an insulating housing having contact receiving openings that receive contacts. Housing lances extend into the contact receiving openings and engage the contacts to perform a primary locking function of the contacts. A retainer is mounted to a front surface of the housing. The retainer has tool insertion openings communicating with the contact receiving openings. The retainer is moveable between a temporary locking position and a main locking position. The retainer is locked to the housing in both the temporary locking position where the contacts are insertable into the housing and the main locking position where the retainer performs a secondary locking function of the contacts.
    Type: Application
    Filed: August 12, 2005
    Publication date: February 16, 2006
    Inventor: Noriaki Sai
  • Patent number: 6786781
    Abstract: There is provided a male contact having improved electrical contact reliability with a female contact. The male contact has a mating section capable of being formed compactly using a plate member having a plate thickness satisfying a desired strength requirement. The male contact 1 has a mating section 10 formed in such a manner that two plate members 11 and 12, which individually extend from a base 20, are superimposed on one another by folding on the base 20. The mating section 10 has flat sections 15 extending in a mating direction P, wherein outer surfaces of the two plate members 11-1 and 12-1 are formed flat. A tip 13 of one of the two plate members 12 is folded to overlap a tip 14 of the other plate member 11. This feature makes it hard to open the plate members 11 and 12 when the male contact is mated with the female contact.
    Type: Grant
    Filed: January 3, 2003
    Date of Patent: September 7, 2004
    Assignees: Tyco Electronics AMP, K.K., Toyota Jidosha Kabushiki Kaisha
    Inventors: Noriaki Sai, Toshiaki Kohno, Masanori Wakui, Keiichi Itou, Kazuyuki Shiraki, Atushi Nishida
  • Patent number: 6787701
    Abstract: The invention relates to a waterproof grommet having a first member (20) and a second member (30). The first member (20) has a first sealing part (22) formed on the inner surface of a through-hole (21) through which an electrical wire connected to a contact is passed. The first sealing part (22) adheres tightly to the electrical wire. The second member (30) has a second sealing part (32) formed on the outer surface of the through-holes (21) that adheres tightly to the connector housing (40). The first member (20) is formed from an elastic material that has a lower hardness than that of the second member (30). As a result, splitting of the inner surface of the through-holes (21) is prevented without causing any deterioration of the waterproof properties of the joint between the connector housing and the waterproof grommet.
    Type: Grant
    Filed: October 4, 2001
    Date of Patent: September 7, 2004
    Assignee: Tyco Electronics, AMP, K.K.
    Inventors: Noboru Yasuda, Noriaki Sai
  • Patent number: 6659813
    Abstract: A male contact having a male contact section formed by bending both sides of a metal plate inward and a method for manufacturing the same. The male contact section having a substantially rectangular cross-sectional shape and curved sections formed on four corners of the cross-sectional plane of the male contact section having a radius that is equal to or less than ⅓ of the thickness of the metal plate. The male contact makes it possible to obtain a sufficient area of contact with a mating female contact even in cases where the width of the male contact section formed by bending both sides of the metal plate inward is small.
    Type: Grant
    Filed: July 26, 2002
    Date of Patent: December 9, 2003
    Assignee: Tyco Electronics, AMP, K.K.
    Inventor: Noriaki Sai
  • Publication number: 20030119383
    Abstract: There is provided a male contact which is high in reliability of an electric contact with the female contact and has a mating section capable of being formed with compactness using a plate member having a plate thickness satisfying a desired strength. The male contact 1 has a mating section 10 formed in such a manner that two sheets of plate members 11 and 12, which individually extend from a base 20, are superposed on one another by folding on said base 20. Said mating section 10 has flat sections 15 extending in a mating direction P, wherein outer surfaces of said two sheets of plate members 11-1 and 12-1 are formed flat. A tip 13 of one 12 of said two sheets of plate members is folded to overlap a tip 14 of another plate member 11. This feature makes it hard to open the plate members 11 and 12 when the male contact is mated with the female contact.
    Type: Application
    Filed: January 3, 2003
    Publication date: June 26, 2003
    Inventors: Noriaki Sai, Toshiaki Kohno, Masanori Wakui, Keiichi Itou, Kazuyuki Shiraki, Atushi Nishida
  • Publication number: 20030027464
    Abstract: A male contact having a male contact section formed by bending both sides of a metal plate inward and a method for manufacturing the same. The male contact section having a substantially rectangular cross-sectional shape and curved sections formed on four corners of the cross-sectional plane of the male contact section having a radius that is equal to or less than ⅓ of the thickness of the metal plate. The male contact makes it possible to obtain a sufficient area of contact with a mating female contact even in cases where the width of the male contact section formed by bending both sides of the metal plate inward is small.
    Type: Application
    Filed: July 26, 2002
    Publication date: February 6, 2003
    Inventor: Noriaki Sai
  • Publication number: 20020040802
    Abstract: The invention relates to a waterproof grommet having a first member (20) and a second member (30). The first member (20) has a first sealing part (22) formed on the inner surface of a through-hole (21) through which an electrical wire connected to a contact is passed. The first sealing part (22) adheres tightly to the electrical wire. The second member (30) has a second sealing part (32) formed on the outer surface of the through-holes (21) that adheres tightly to the connector housing (40). The first member (20) is formed from an elastic material that has a lower hardness than that of the second member (30). As a result, splitting of the inner surface of the through-holes (21) is prevented without causing any deterioration of the waterproof properties of the joint between the connector housing and the waterproof grommet.
    Type: Application
    Filed: October 4, 2001
    Publication date: April 11, 2002
    Inventors: Noboru Yasuda, Noriaki Sai
  • Patent number: 6352449
    Abstract: The present invention provides a relatively compact electrical connector which is equipped with a resilient latching mechanism (21) on one side of a housing (20), and which accommodates a plurality of different types of electrical contacts inside the housing. The housing (20) of the electrical connector (10) has relatively-small first cavities (30a) which accommodate electrical contacts (60) that have contact lances (61), and relatively-large second cavities (30b) which have housing lances (57) used to latch electrical contacts (70). Mold-release apertures (54) used to form the housing lances (57) are located inside rigid walls (81) that protect the resilient latching arm (21) from both sides and mold-release apertures (44) used to form latching shoulders (43) are located in another side of the housing opposite the one side of the housing.
    Type: Grant
    Filed: October 22, 1999
    Date of Patent: March 5, 2002
    Assignee: The Whitaker Corporation
    Inventors: Noboru Yasuda, Noriaki Sai
  • Patent number: 6210191
    Abstract: A waterproof electrical connector comprises a structure intended for the reduction of air pressure trapped inside the connector during its coupling with a mating connector. The waterproof electrical connector (10) has a waterproof-sealing member (50) retained by an inner housing (20) and an outer housing (30). In a cavity (55) of a wire-sealing section (53) of the waterproof-sealing member (50), a deformable elastic thin-wall partition (56) is provided. The thin-wall partition (56) is deformed when the connector is coupled with a mating connector, thus reducing the air pressure inside the connector.
    Type: Grant
    Filed: December 17, 1998
    Date of Patent: April 3, 2001
    Assignee: The Whitaker Corporation
    Inventor: Noriaki Sai
  • Patent number: 6152763
    Abstract: Electrical contact (1) having a terminating section (20) that terminates a foil-form conductive member (60), and an elastic contact part (30) that elastically contacts the conductive member (60). The elastic contact part (30) has: [a] a spring arm (33) that has an embossment (34) with a substantially spherical surface that presses against the conductive member (60); and [b] a substantially circular hole (38) that faces the embossment (34) of the spring arm (33), and that has a rim that is contacted in a substantially circumferential state of contact by the conductive part (62) of the conductive member (60) pressed by the embossment (34).
    Type: Grant
    Filed: March 4, 1999
    Date of Patent: November 28, 2000
    Assignee: The Whitaker Corporation
    Inventor: Noriaki Sai
  • Patent number: 6068505
    Abstract: The present invention provides an electrical contact for a flexible flat electrical cable which allows connection with a high contact pressure and holding force, but which does not damage the conductor. The contact section (10) of the electrical contact (1) has two plates (2, 4), which have protruding ribs (14a, 14b; 16a, 16b). The plates (2, 4) are connected by a connecting member (6); a flat cable (50) is accommodated between the plates (2, 4), and the cable is held between plates (2, 4) by securing members (18, 20), which are disposed in the vicinity of the protruding ribs (14a, 14b; 16a, 16b) on the side edges of the plate (4).
    Type: Grant
    Filed: December 17, 1998
    Date of Patent: May 30, 2000
    Assignee: The Whitaker Corporation
    Inventor: Noriaki Sai
  • Patent number: 6033237
    Abstract: The present invention provides a waterproof electrical connector assembly which is molded in two separate processes. Pluralities of respective projections 42, 48 protrude from surfaces 45, 46 of an inner housing 44 which has contacts 20, 30 so that a contact assembly 40 is formed. Contact assembly 40 is placed in a mold and positioned so that the tip ends of the projections 42, 48 substantially engage inside surfaces of the mold; afterward, an outer housing is molded to a thickness which is substantially the same as the height of the projections 42, 48.
    Type: Grant
    Filed: April 8, 1998
    Date of Patent: March 7, 2000
    Assignee: The Whitaker Corporation
    Inventors: Noriaki Sai, Toshiaki Kohno
  • Patent number: 5993253
    Abstract: The present invention provides an electrical connector and an electrical connector assembly in which good and uniform electrical connection can be obtained over a broad area even in cases where there is some positional deviation between the connectors at the time of mating engagement. The electrical connector 2 has an outer housing 50, a shield member 36 which is crimped onto an outer conductor 16 of a cable 10, an inner housing 70 and a male contact 30 which is disposed inside the inner housing 70 and crimped onto a center conductor. The male contact 30 has a cylindrical contact section 82 having a plurality of arms 88, and an elastic member 90 is disposed inside the arms 88.
    Type: Grant
    Filed: November 20, 1997
    Date of Patent: November 30, 1999
    Assignee: The Whitaker Corporation
    Inventor: Noriaki Sai
  • Patent number: 5931690
    Abstract: The purpose of this invention is to provide an electrical connector for attachment to post-type terminals of electrical equipment which would allow for an easy attachment to the terminals and would cover the terminals in a fully-connected state. This is accomplished by a terminal (22) made by bending a blank stamped from a conductive sheet material and it comprises a first tubular section (22a) in which a core (21a) of cable (21) is secured by crimping and of a second tubular section arranged approximately perpendicularly to the first tubular section. The terminal (22) mounted to an inner housing (23) and the cable core (21) secured thereto are enveloped in an outer housing (26) by an over-molding method. The outer housing (26) has openings (26c) which engage latching arms (13) of the battery (10) when the second tubular section (22b) is placed over the post-type terminal (11).
    Type: Grant
    Filed: June 21, 1996
    Date of Patent: August 3, 1999
    Assignee: The Whitaker Corporation
    Inventors: Noriaki Sai, Toru Takeda
  • Patent number: 5433621
    Abstract: The front section (2) of the waterproof plug (1) has an opening (10) of a small diameter, and its rear section (8) has an opening of a large diameter. When the waterproof plug (1) is placed over the wire with its conductor (94) exposed by stripping the insulation (92) from the end of the wire, the small diameter opening (10) and the large diameter opening (12) fit tightly over the conductor (94) and the insulation (92), respectively. A pin contact (40) is attached to the wire tip (96) by crimping, and the waterproof plug (1) is retained between the crimping section (46) of the pin contact (40) and the insulation (92) of the wire (90).
    Type: Grant
    Filed: May 26, 1994
    Date of Patent: July 18, 1995
    Assignee: The Whitaker Corporation
    Inventor: Noriaki Sai
  • Patent number: 5340338
    Abstract: The elastic contact members (18) are provided in curved shape with their front ends (18a) fixed to a main body (16) inside a space 14, and their rear ends (18b) being able to slide on the main body (16) toward the rear inside of the space (14). Additionally, projecting parts (26) which contact the rear ends (18b) prevent more than a specified amount of deformation of the elastic contact members (18). The projecting parts (26) are provided at a specified distance to the rear of the positions of the rear ends (18b) of the elastic contact members (18).
    Type: Grant
    Filed: July 9, 1993
    Date of Patent: August 23, 1994
    Assignee: The Whitaker Corporation
    Inventors: Noriaki Sai, Yoshiji Kinoshita
  • Patent number: D361313
    Type: Grant
    Filed: March 18, 1994
    Date of Patent: August 15, 1995
    Assignees: The Whitaker Corporation, Toyota Motor Corporation
    Inventors: Noriaki Sai, Shigeru Isohata, Yasuyoshi Fukao, Toshiyuki Sekimori