Patents by Inventor Norifumi ASAHARA

Norifumi ASAHARA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220195546
    Abstract: A charged material containing a metal raw material of at least one of ferrochromium containing metal Si or ferrosilicon and unreduced slag containing Cr oxide generated by oxidation refining is charged into an AC electric furnace including three electrodes, a mass ratio of a metal Si amount to a Cr oxide amount being from 0.30 to 0.40, and a C concentration being from 2.0% by mass to a saturation concentration, and operation is performed under a condition where a diameter PCD (m) of a circle passing through the centers of the three electrodes viewed in a plan view from a central axis direction of the electric furnace, an average electrode height He (m) that is a vertical distance from a tip of each electrode to a molten metal surface, a furnace inner diameter Df (m), a molten slag thickness Hs (m), a spreading diameter Darc (m) of an arc on the molten metal surface, and a deflection angle ? (deg) of the arc satisfy the following relationships to produce molten iron containing Cr. Darc=PCD+2He·tan ? ?=52.
    Type: Application
    Filed: March 31, 2020
    Publication date: June 23, 2022
    Inventors: Norifumi ASAHARA, Katsuhiko KATO, Mikio FUTAKA, Yasuhiro TANAKA, Naoki KANEKO, Junichi NAKAGAWA
  • Publication number: 20220195545
    Abstract: A charged material containing alloy iron of at least one of ferrochrome containing metallic Si or ferrosilicon, and unreduced slag containing Cr oxide generated by oxidative refining, is charged into an electric furnace as a mixture in which a mass ratio of a metallic Si amount to a Cr oxide amount is from 0.30 to 0.40, and a C concentration is in a range of from 2.0% by mass to a saturation concentration, and molten iron containing Cr obtained due to the Cr oxide undergoing reduction processing is produced, such that, when the charged material is heated and melted in the electric furnace, an attainment temperature is set to from 1400° C. to 1700° C., a maximum average heating rate in any 80° C. interval from 1300° C. to the attainment temperature is set to 15.0° C./min or less, and a minimum average heating rate in any 80° C. interval from 1300° C. to the attainment temperature is set to 3.0° C./min or greater.
    Type: Application
    Filed: March 31, 2020
    Publication date: June 23, 2022
    Inventors: Norifumi ASAHARA, Katsuhiko KATO, Mikio FUTAKA, Yasuhiro TANAKA, Naoki KANEKO, Junichi NAKAGAWA
  • Publication number: 20210404047
    Abstract: A carburizer, which effects carburization with respect to molten iron accommodated in an electric furnace or a ladle, includes a mixture of quicklime and a carbon material having an ash content of from 5 mass % to 18 mass %, and satisfies the conditions 0.6?(mc+Mc)/ms?2.7 and 0.7?(mc+Mc)/ma?6.5. A method of carburization uses this carburizer. Here, mc represents the mass of CaO in the carbon material, ms represents the mass of SiO2 in the carbon material, ma represents the mass of Al2O3 in the carbon material, and Mc represents the mass of the quicklime.
    Type: Application
    Filed: December 6, 2019
    Publication date: December 30, 2021
    Inventors: Hitoshi MUNEOKA, Norifumi ASAHARA, Motohiro SAKAMOTO, Tsuyoshi YAMAZAKI