Patents by Inventor Norikazu KAJIYAMA
Norikazu KAJIYAMA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Patent number: 11085895Abstract: In a gas sensor element 1 capable of detecting a concentration of a specific gas contained in a measuring target gas, an electrode 12 formed on a solid electrolyte body 11 having an oxygen ion conductivity is made of noble metal and solid electrolyte. The electrode 12 has a noble metal part 121 made of the noble metal, a solid electrolyte part 122 made of the solid electrolyte, and a mixture part 123 made of the noble metal and the solid electrolyte when a cross-sectional surface of the electrode 12 is observed. The mixture part 123 is formed along an interface part 120 between the noble metal part 121 and the solid electrolyte part 122.Type: GrantFiled: November 18, 2013Date of Patent: August 10, 2021Assignee: DENSO CORPORATIONInventors: Norikazu Kajiyama, Tadashi Nakamura
-
Patent number: 10473614Abstract: A gas sensor is provided which has a rapid heating property and which can detect A/F ratio with high accuracy and can detect specifically a stoichiometric environment with high accuracy. The gas sensor has a limiting current type gas sensor element. The gas sensor element has a cup-shaped solid electrolyte, a reference electrode formed on an inside surface of the solid electrolyte, a measuring electrode formed on an outside surface of the solid electrolyte and a heater. The heater is disposed inside the solid electrolyte so that a tip end thereof contacts the inside surface of the solid electrolyte. The gas sensor outputs the limiting current value depending on an oxygen concentration in exhaust gases by applying a predetermined voltage between the reference electrode and the measuring electrode. The measuring electrode, which a length thereof in a direction is 0.5 mm to 3.0 mm, is housed in a range 0.5 mm to 7.5 mm from a tip end of the solid electrolyte in the direction.Type: GrantFiled: June 30, 2015Date of Patent: November 12, 2019Assignee: DENSO CORPORATIONInventors: Norikazu Kajiyama, Makoto Ito, Yasufumi Suzuki
-
Patent number: 9804119Abstract: An A/F sensor element includes a substrate made of an insulating ceramic having a bottomed cylindrical shape, an electrolyte part made of a solid electrolyte, and a pair of electrode portions. The electrolyte part is embedded in at least a portion of the side wall of the substrate. The A/F sensor element is used by inserting a rod-like heater in the substrate having the bottomed cylindrical shape. The substrate is formed of the insulating ceramic at a contact position to the heater within the substrate. In a manufacturing of the substrate, a molded body having a space for a forming position of the electrolyte part is formed by using substrate-forming clay, and then the molded body is molded by filling electrolyte-forming clay into the space.Type: GrantFiled: January 30, 2017Date of Patent: October 31, 2017Assignee: DENSO CORPORATIONInventors: Masami Saitou, Namitsugu Fujii, Norikazu Kajiyama
-
Publication number: 20170138892Abstract: An A/F sensor element includes a substrate made of an insulating ceramic having a bottomed cylindrical shape, an electrolyte part made of a solid electrolyte, and a pair of electrode portions. The electrolyte part is embedded in at least a portion of the side wall of the substrate. The A/F sensor element is used by inserting a rod-like heater in the substrate having the bottomed cylindrical shape. The substrate is formed of the insulating ceramic at a contact position to the heater within the substrate. In a manufacturing of the substrate, a molded body having a space for a forming position of the electrolyte part is formed by using substrate-forming clay, and then the molded body is molded by filling electrolyte-forming clay into the space.Type: ApplicationFiled: January 30, 2017Publication date: May 18, 2017Inventors: Masami SAITOU, Namitsugu Fujii, Norikazu Kajiyama
-
Publication number: 20170108463Abstract: A gas sensor is provided which has a rapid heating property and which can detect A/F ratio with high accuracy and can detect specifically a stoichiometric environment with high accuracy. The gas sensor has a limiting current type gas sensor element. The gas sensor element has a cup-shaped solid electrolyte, a reference electrode formed on an inside surface of the solid electrolyte, a measuring electrode formed on an outside surface of the solid electrolyte and a heater. The heater is disposed inside the solid electrolyte so that a tip end thereof contacts the inside surface of the solid electrolyte. The gas sensor outputs the limiting current value depending on an oxygen concentration in exhaust gases by applying a predetermined voltage between the reference electrode and the measuring electrode. The measuring electrode, which a length thereof in a direction is 0.5 mm to 3.0 mm, is housed in a range 0.5 mm to 7.5 mm from a tip end of the solid electrolyte in the direction.Type: ApplicationFiled: June 30, 2015Publication date: April 20, 2017Inventors: Norikazu KAJIYAMA, Makoto ITO, Yasufumi SUZUKI
-
Patent number: 9594050Abstract: An A/F sensor element includes a substrate made of an insulating ceramic having a bottomed cylindrical shape, an electrolyte part made of a solid electrolyte, and a pair of electrode portions. The electrolyte part is embedded in at least a portion of the side wall of the substrate. The A/F sensor element is used by inserting a rod-like heater in the substrate having the bottomed cylindrical shape. The substrate is formed of the insulating ceramic at a contact position to the heater within the substrate. In a manufacturing of the substrate, a molded body having a space for a forming position of the electrolyte part is formed by using substrate-forming clay, and then the molded body is molded by filling electrolyte-forming clay into the space.Type: GrantFiled: April 11, 2014Date of Patent: March 14, 2017Assignee: DENSO CORPORATIONInventors: Masami Saitou, Namitsugu Fujii, Norikazu Kajiyama
-
Patent number: 9540282Abstract: A gas sensor element includes a basal body, at least one solid electrolyte portion and a pair of electrodes. The basal body has a bottomed tubular shape and is made of an electrically insulative ceramic material. The basal body has a side wall and a bottom wall. The at least one solid electrolyte portion is formed in the bottom wall or the side wall of the basal body. The pair of electrodes are opposed to each other with the at least one solid electrolyte portion interposed therebetween. The difference in surface level between the basal body and the at least one solid electrolyte portion at a boundary therebetween is less than or equal to 30 ?m.Type: GrantFiled: March 15, 2013Date of Patent: January 10, 2017Assignee: DENSO CORPORATIONInventors: Masami Saitou, Namitsugu Fujii, Norikazu Kajiyama
-
Publication number: 20150293051Abstract: In a gas sensor element 1 capable of detecting a concentration of a specific gas contained in a measuring target gas, an electrode 12 formed on a solid electrolyte body 11 having an oxygen ion conductivity is made of noble metal and solid electrolyte. The electrode 12 has a noble metal part 121 made of the noble metal, a solid electrolyte part 122 made of the solid electrolyte, and a mixture part 123 made of the noble metal and the solid electrolyte when a cross-sectional surface of the electrode 12 is observed. The mixture part 123 is formed along an interface part 120 between the noble metal part 121 and the solid electrolyte part 122.Type: ApplicationFiled: November 18, 2013Publication date: October 15, 2015Inventors: Norikazu KAJIYAMA, Tadashi NAKAMURA
-
Publication number: 20140305798Abstract: An A/F sensor element includes a substrate made of an insulating ceramic having a bottomed cylindrical shape, an electrolyte part made of a solid electrolyte, and a pair of electrode portions. The electrolyte part is embedded in at least a portion of the side wall of the substrate. The A/F sensor element is used by inserting a rod-like heater in the substrate having the bottomed cylindrical shape. The substrate is formed of the insulating ceramic at a contact position to the heater within the substrate. In a manufacturing of the substrate, a molded body having a space for a forming position of the electrolyte part is formed by using substrate-forming clay, and then the molded body is molded by filling electrolyte-forming clay into the space.Type: ApplicationFiled: April 11, 2014Publication date: October 16, 2014Applicant: DENSO CORPORATIONInventors: Masami SAITOU, Namitsugu FUJII, Norikazu KAJIYAMA
-
Publication number: 20140305797Abstract: A lambda sensor element includes a substrate made of an insulating ceramic having a bottomed cylindrical shape, an electrolyte part made of a solid electrolyte, and a pair of electrode portions. The electrolyte part is embedded in at least a portion of the side wall of the substrate. The lambda sensor element is used by inserting a rod-like heater in the substrate having the bottomed cylindrical shape. The substrate is formed of the insulating ceramic at a contact position to the heater within the substrate. In a manufacturing of the substrate, a molded body having a space for a forming position of the electrolyte part is formed by using substrate-forming clay, and then the molded body is molded by filling electrolyte-forming clay into the space.Type: ApplicationFiled: April 11, 2014Publication date: October 16, 2014Applicant: DENSO CORPORATIONInventors: Masami SAITOU, Namitsugu FUJII, Norikazu KAJIYAMA
-
Patent number: 8844338Abstract: A gas sensor element of the present invention detects concentration of a specific gas within a measured gas. The gas sensor element comprises: a wiring layer formed inside a sensor; an insulating layer covering a front surface of the wiring layer; an electrode terminal provided on a main surface of the insulating layer on an opposite side of the insulating layer from the wiring layer, and electrically connected to the wiring layer; and an intermediate layer interposed between the electrode terminal and the wiring layer, and electrically connecting the electrode terminal and the wiring layer. The electrode terminal is composed of a first metal material. The wiring layer is composed of a second metal material. The intermediate layer is composed of whichever of the first metal material and the second metal material has the lower melting point.Type: GrantFiled: July 8, 2011Date of Patent: September 30, 2014Assignee: Denso CorporationInventor: Norikazu Kajiyama
-
Patent number: 8715474Abstract: A gas sensor element has a first cell, a second cell, and a solid electrolyte layer having proton conductivity commonly used by the first cell and the second cell. The first cell has a first cathode and a first anode exposed to the target detection gas containing hydrogen atoms. The second cell has a second anode, a second cathode, and a shield layer with which the second anode is covered. A voltage is supplied to the first and second cells. A gas concentration of the target detection gas is calculated on the basis of a difference between a current of the first cell and a current of the second cell because the current in the first cell is a sum of proton conductivity current and an electron conductivity current. The current in the second cell is an electron conductive current only.Type: GrantFiled: March 5, 2012Date of Patent: May 6, 2014Assignee: Denso CorporationInventors: Keigo Mizutani, Takehiro Watarai, Norikazu Kajiyama
-
Patent number: 8673128Abstract: A gas sensor element includes an insulating ceramic base, a solid electrolyte body, and a heating element. The solid electrolyte body is disposed in an opening of the insulating ceramic base and has a measuring electrode affixed to one of major surfaces thereof and a reference electrode affixed to the other major surface. The measuring electrode is exposed to gas to be measured. The reference electrode is exposed to a reference gas. The heating element works to activate the solid electrolyte body and is mounted on one of opposed surfaces of the insulating ceramic base on the same side as the major surface of the solid electrolyte body on which the reference electrode is disposed. Specifically, the insulating ceramic base is located between the solid electrolyte body and the heating element, thereby ensuring a desired degree of electric insulation between the heating element and the reference electrode.Type: GrantFiled: September 27, 2012Date of Patent: March 18, 2014Assignee: Denso CorporationInventors: Masami Saitou, Namitsugu Fujii, Norikazu Kajiyama
-
Publication number: 20130240354Abstract: A gas sensor element includes a basal body, at least one solid electrolyte portion and a pair of electrodes. The basal body has a bottomed tubular shape and is made of an electrically insulative ceramic material. The basal body has a side wall and a bottom wall. The at least one solid electrolyte portion is formed in the bottom wall or the side wall of the basal body. The pair of electrodes are opposed to each other with the at least one solid electrolyte portion interposed therebetween. The difference in surface level between the basal body and the at least one solid electrolyte portion at a boundary therebetween is less than or equal to 30 ?m.Type: ApplicationFiled: March 15, 2013Publication date: September 19, 2013Applicant: DENSO CORPORATIONInventors: Masami SAITOU, Namitsugu FUJII, Norikazu KAJIYAMA
-
Publication number: 20130092537Abstract: The gas sensor element includes an inner space into which a measurement gas is introduce through a diffusion resistor, a first oxygen pump cell, a second oxygen pump cell and a sensor cell. One of the electrodes formed on the opposite surfaces of the solid electrolyte body of the first oxygen pump cell and one of the electrodes formed on the opposite surfaces of the second oxygen pump cell are disposed opposite to each other across from the inner space. The other electrode of the first oxygen pump cell and the other electrode of the second oxygen pump cell are exposed to a common reference oxygen concentration gas.Type: ApplicationFiled: October 4, 2012Publication date: April 18, 2013Applicant: DENSO CORPORATIONInventors: Keigo MIZUTANI, Norikazu KAJIYAMA
-
Publication number: 20120228154Abstract: A gas sensor element has a first cell, a second cell, and a solid electrolyte layer having proton conductivity commonly used by the first cell and the second cell. The first cell has a first cathode and a first anode exposed to the target detection gas containing hydrogen atoms. The second cell has a second anode, a second cathode, and a shield layer with which the second anode is covered. A voltage is supplied to the first and second cells. A gas concentration of the target detection gas is calculated on the basis of a difference between a current of the first cell and a current of the second cell because the current in the first cell is a sum of proton conductivity current and an electron conductivity current. The current in the second cell is an electron conductive current only.Type: ApplicationFiled: March 5, 2012Publication date: September 13, 2012Applicant: DENSO CORPORATIONInventors: Keigo MIZUTANI, Takehiro WATARAI, Norikazu KAJIYAMA
-
Publication number: 20120006099Abstract: A gas sensor element of the present invention detects concentration of a specific gas within a measured gas. The gas sensor element comprises: a wiring layer formed inside a sensor; an insulating layer covering a front surface of the wiring layer; an electrode terminal provided on a main surface of the insulating layer on an opposite side of the insulating layer from the wiring layer, and electrically connected to the wiring layer; and an intermediate layer interposed between the electrode terminal and the wiring layer, and electrically connecting the electrode terminal and the wiring layer. The electrode terminal is composed of a first metal material. The wiring layer is composed of a second metal material. The intermediate layer is composed of whichever of the first metal material and the second metal material has the lower melting point.Type: ApplicationFiled: July 8, 2011Publication date: January 12, 2012Applicant: DENSO CORPORATIONInventor: Norikazu KAJIYAMA