Patents by Inventor Noriko Hirata
Noriko Hirata has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10876993Abstract: Provided is a gas sensor which is capable of preferably sensing an ammonia gas, and has excellent durability. A mixed-potential gas sensor includes a sensor element composed of an oxygen-ion conductive solid electrolyte, and a heater provided inside the element. The sensor element includes on a surface thereof a sensing electrode formed of a cermet including Pt, Au and an oxygen-ion conductive solid electrolyte, and also includes a reference electrode formed of a cermet of Pt and an oxygen-ion conductive solid electrolyte, and a porous electrode protective layer whose porosity is 5 to 40% covering at least the sensing electrode. The Au abundance ratio in a surface of noble metal particles forming the sensing electrode is 0.4 or more. The concentration of an ammonia gas is determined on the basis of a potential difference occurring between the sensing electrode and the reference electrode when the sensor element is disposed in a measurement gas and heated to 400° C. to 800° C.Type: GrantFiled: December 6, 2016Date of Patent: December 29, 2020Assignee: NGK INSULATORS, LTD.Inventors: Taku Okamoto, Takayuki Sakurai, Noriko Hirata, Yuki Nakayama
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Patent number: 10845327Abstract: A sensor element includes: a sensing cell including a sensing electrode and a reference electrode; an oxygen pump cell configured to pump out oxygen in an internal space when a predetermined voltage is applied between an inner side pump electrode formed facing to the internal space and an outer side pump electrode formed on an outer surface of the sensor element; and a heater capable of heating the sensing cell and the oxygen pump cell. The concentration of a target gas component in measurement gas is specified based on a sensor output generated at the sensing cell and a pump current at the oxygen pump cell while the heater heats the sensing cell to a temperature of 400° C. to 600° C. and heats the oxygen pump cell to a temperature of 580° C. to 850° C. determined in accordance with a diffusion resistance provided to the measurement gas by a gas introduction part.Type: GrantFiled: January 22, 2019Date of Patent: November 24, 2020Assignee: NGK INSULATORS, LTD.Inventors: Yuki Nakayama, Noriko Hirata, Taku Okamoto, Kosuke Monna
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Patent number: 10816500Abstract: A gas sensor capable of measuring a high concentration range is provided. A sensing electrode provided in a sensor element of a mixed-potential gas sensor for measuring the concentration of a predetermined component in a measurement gas is formed of a cermet including a noble metal and an oxygen-ion conductive solid electrolyte. The noble metal includes Pt and Au. A Au abundance ratio, which is an area ratio of a portion covered with Au to a portion at which Pt is exposed in a surface of noble metal particles forming the sensing electrode, is 0.1 or more and less than 0.3.Type: GrantFiled: November 10, 2016Date of Patent: October 27, 2020Assignee: NGK INSULATORS, LTD.Inventors: Noriko Hirata, Taku Okamoto, Yuki Nakayama, Osamu Nakasone
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Patent number: 10816501Abstract: A gas sensor with excellent detection sensitivity is provided. A sensing electrode, which is provided in a mixed-potential gas sensor for measuring a concentration of a predetermined gas component of a measurement gas to sense the predetermined gas component, is formed of a cermet of a noble metal and an oxygen-ion conductive solid electrolyte. The noble metal includes Pt and Au. A range of at least 1.5 nm from a surface of a noble metal particle included in the sensing electrode is a Au enriched region having a Au concentration of 10% or more.Type: GrantFiled: November 9, 2016Date of Patent: October 27, 2020Assignee: NGK INSULATORS, LTD.Inventors: Yuki Nakayama, Noriko Hirata, Taku Okamoto, Osamu Nakasone
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Publication number: 20200309727Abstract: A gas sensor includes an element body including oxygen-ion-conductive solid electrolyte layers and having a measurement-object gas flow section inside the element body; a main pump cell configured to adjust the oxygen concentration in a first internal cavity; an auxiliary pump cell configured to adjust the oxygen concentration in a second internal cavity; a measurement electrode disposed on an inner peripheral surface of a third internal cavity; and a reference electrode. An inner pump electrode of the main pump cell does not contain a noble metal having a catalytic activity inhibition ability. An auxiliary pump electrode of the auxiliary pump cell contains the noble metal having the catalytic activity inhibition ability.Type: ApplicationFiled: March 16, 2020Publication date: October 1, 2020Inventors: Taku OKAMOTO, Osamu NAKASONE, Nobukazu IKOMA, Noriko HIRATA
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Patent number: 10605763Abstract: A gas sensor includes a sensor element made of an oxygen-ion conductive solid electrolyte, at least one electrode provided to the sensor element so as to contact a measurement gas, and a controller configured to control the gas sensor. The sensor element is heated, by a heater provided to the sensor element, at a temperature higher than an operating temperature set in advance for a predetermined time period at start of the gas sensor, and then the temperature of the sensor element is decreased to the operating temperature.Type: GrantFiled: October 27, 2017Date of Patent: March 31, 2020Assignee: NGK Insulators, Ltd.Inventors: Taku Okamoto, Noriko Hirata, Yuki Nakayama
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Patent number: 10520466Abstract: A gas sensor that is unlikely to have Au evaporation from an external electrode even when used under a high temperature atmosphere is provided. The gas sensor includes a sensor element mainly made of an oxygen-ion conductive solid electrolyte; an external electrode provided on the sensor element and containing a Pt—Au alloy; and an electrode evaporation preventing film provided on the sensor element while being insulated from the sensor element and separated from the external electrode, and made of Au or a Pt—Au alloy having an Au composition ratio not smaller than an Au composition ratio of the Pt—Au alloy contained in the external electrode. A protection cover is provided so that at least part of the sensor element, at which the external electrode and the electrode evaporation preventing film is positioned, is inside the protection cover, and so that a measurement gas is introduced inside the protection cover.Type: GrantFiled: September 19, 2017Date of Patent: December 31, 2019Assignee: NGK Insulators, Ltd.Inventors: Taku Okamoto, Yuki Nakayama, Noriko Hirata
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Patent number: 10514355Abstract: A mixed-potential gas sensor for measuring a concentration of a predetermined gas component of a measurement gas includes sensing electrodes mainly made of an oxygen-ion conductive solid electrolyte and located on a surface of a sensor element, and at least one reference electrode including a cermet including Pt and an oxygen-ion conductive solid electrolyte. The sensing electrodes each include a cermet including a noble metal and an oxygen-ion conductive solid electrolyte. The noble metal includes Pt and Au. A Au abundance ratio, which is an area ratio of a portion covered with the Au to a portion at which the Pt is exposed in a surface of noble metal particles forming each of the sensing electrodes, differs among the sensing electrodes. The gas sensor determines a concentration of the predetermined gas component based on a potential difference between each of the sensing electrodes and the at least one reference electrode.Type: GrantFiled: October 11, 2016Date of Patent: December 24, 2019Assignee: NGK INSULATORS, LTD.Inventors: Taku Okamoto, Noriko Hirata, Yuki Nakayama, Osamu Nakasone
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Patent number: 10429338Abstract: A gas sensor in which an electrode is prevented from being poisoned is provided. A mixed-potential type gas sensor includes a sensor element composed a solid electrolyte. The sensor element includes: a measurement gas introduction space having an open end at a distal end and extending in a longitudinal direction; a sensing electrode provided on an inner side of the measurement gas introduction space; and a heater configured to heat the sensor element. The concentration of the gas component is determined based on a potential difference between the sensing electrode and a reference electrode, while the heater heats the sensor element so that a place having a temperature higher than the temperature of the sensing electrode and the melting point of a poisoning substance exists between the open end and the sensing electrode and the temperature decreases toward the sensing electrode.Type: GrantFiled: August 25, 2017Date of Patent: October 1, 2019Assignee: NGK Insulators, Ltd.Inventors: Taku Okamoto, Noriko Hirata, Yuki Nakayama, Kosuke Monna
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Patent number: 10428717Abstract: Provided is a method for diagnosing whether an oxidation catalyst has degraded, based on an output value from one diagnostic sensor with higher accuracy. When a ratio of nitrogen monoxide that is oxidized by a catalyst and discharged downstream of the catalyst as nitrogen dioxide, with respect to nitrogen monoxide contained in an exhaust gas supplied upstream of the catalyst in an exhaust path is defined as a NO conversion rate, a diagnostic sensor configured to output an electromotive force corresponding to the NO conversion rate as a diagnostic output is provided downstream of the catalyst in the exhaust path, and whether the catalyst has degraded beyond an acceptable limit is diagnosed by comparing the diagnostic output with a threshold value predetermined depending on a temperature of the catalyst.Type: GrantFiled: July 3, 2017Date of Patent: October 1, 2019Assignee: NGK Insulators, Ltd.Inventors: Kosuke Monna, Taku Okamoto, Noriko Hirata
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Patent number: 10416111Abstract: A mixed-potential type gas sensor capable of preferably determining the concentration of THC including a kind of gas having a large C number is provided. A sensor element composed of an oxygen-ion conductive solid electrolyte is provided with, on its surface, a sensing electrode formed of a cermet of Pt, Au, and an oxygen-ion conductive solid electrolyte, and includes a reference electrode and a porous surface protective layer that covers at least said sensing electrode. An Au abundance ratio on a surface of noble metal particles forming the sensing electrode is 0.3 or more. The surface protective layer has a porosity of 28% to 40%, a thickness of 10 to 50 ?m, and an area ratio of a coarse pore having a pore size of 1 ?m or larger of 50% or more; or has a porosity of 28% to 40% and a thickness of 10 to 35 ?m.Type: GrantFiled: June 1, 2017Date of Patent: September 17, 2019Assignee: NGK INSULATORS, LTD.Inventors: Taku Okamoto, Noriko Hirata, Yuki Nakayama, Kosuke Monna
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Publication number: 20190154628Abstract: A sensor element includes: a sensing cell including a sensing electrode and a reference electrode; an oxygen pump cell configured to pump out oxygen in an internal space when a predetermined voltage is applied between an inner side pump electrode formed facing to the internal space and an outer side pump electrode formed on an outer surface of the sensor element; and a heater capable of heating the sensing cell and the oxygen pump cell. The concentration of a target gas component in measurement gas is specified based on a sensor output generated at the sensing cell and a pump current at the oxygen pump cell while the heater heats the sensing cell to a temperature of 400° C. to 600° C. and heats the oxygen pump cell to a temperature of 580° C. to 850° C. determined in accordance with a diffusion resistance provided to the measurement gas by a gas introduction part.Type: ApplicationFiled: January 22, 2019Publication date: May 23, 2019Inventors: Yuki NAKAYAMA, Noriko HIRATA, Taku OKAMOTO, Kosuke MONNA
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Patent number: 10241074Abstract: Provided is a gas sensor having excellent detection sensitivity and responsiveness. In a sensor element, 3.5?D2/D1?6 is satisfied, where D1 is a value of a diffusion resistance of a measurement gas via a main gas distribution part extending from an outside edge position of a first gas inlet to the second internal space, and D2 is a value of a diffusion resistance of a measurement gas flowing via a second gas inlet that causes the outside and the second internal space to communicate with each other. The concentration of a predetermined gas component contained in the measurement gas through the second gas inlet is determined on the basis of a potential difference between the sensing electrode and a reference electrode, while pumping oxygen in or out for the measurement gas via the main gas distribution part such that the oxygen concentration of the second internal space is maintained at 1 vol % or more.Type: GrantFiled: August 11, 2015Date of Patent: March 26, 2019Assignee: NGK INSULATORS, LTD.Inventors: Osamu Nakasone, Takayuki Sakurai, Satoshi Nishikawa, Noriko Hirata, Yuki Nakayama
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Patent number: 10196958Abstract: A method for diagnosing the degree of deterioration of a catalyst disposed in an exhaust path of an internal combustion engine and oxidizes or adsorbs a target gas, including at least one of a hydrocarbon gas and a carbon monoxide gas in an exhaust gas from the internal combustion engine, is adapted to determine whether deterioration exceeding an acceptable level of a catalyst occurs or not by comparing the concentration of a target gas detected downstream from the catalyst in the exhaust path when a diagnosis-gas atmosphere containing a target gas higher in concentration than a target gas during a steady-operation state of the internal combustion engine is intentionally produced and introduced into the catalyst with a threshold value corresponding to the temperature of a catalyst at the timing which the diagnosis-gas atmosphere is introduced.Type: GrantFiled: November 30, 2015Date of Patent: February 5, 2019Assignee: NGK INSULATORS, LTD.Inventors: Osamu Nakasone, Noriko Hirata, Yuki Nakayama
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Patent number: 10168295Abstract: A sensing electrode for sensing a predetermined gas component of a measurement gas, which is provided in a mixed-potential gas sensor that measures the concentration of the predetermined gas component, is formed of a cermet containing a noble metal and an oxygen-ion conductive solid electrolyte. The noble metal comprises Pt and Au. An Au abundance ratio, which is an area ratio of a portion covered with Au to a portion at which Pt is exposed in a surface of noble metal particles forming the sensing electrode, is 0.3 or more.Type: GrantFiled: July 15, 2015Date of Patent: January 1, 2019Assignee: NGK INSULATORS, LTD.Inventors: Osamu Nakasone, Takayuki Sakurai, Satoshi Nishikawa, Shotaro Niizuma, Noriko Hirata, Yuki Nakayama
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Patent number: 10125657Abstract: Provided is a method for accurately diagnosing a degree of degradation of an oxidation catalyst. A target gas detecting element configured to output an electromotive force corresponding to a concentration of a target gas is provided downstream of a catalyst in an exhaust path of an internal combustion engine. A maximum change amount of an electromotive force after the introduction of a gas atmosphere for diagnosis into the catalyst is set as a diagnosis index value. The gas atmosphere has been intentionally created in the engine and includes a target gas having a concentration higher than the concentration of a target gas in a steady operation state of the engine. The index value is then compared with a threshold corresponding to the temperature of the catalyst to diagnosis whether degradation exceeding an acceptable degree has occurred in the catalyst.Type: GrantFiled: March 9, 2017Date of Patent: November 13, 2018Assignee: NGK INSULATORS, LTD.Inventors: Kosuke Monna, Taku Okamoto, Takayuki Sakurai, Noriko Hirata
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Patent number: 10125656Abstract: Provided is a method for accurately diagnosing a degree of degradation of an oxidation catalyst. A target gas detecting element configured to output an electromotive force corresponding to a concentration of a target gas is provided downstream of a catalyst in an exhaust path of an internal combustion engine. A sum of change amounts of an electromotive force in a time-variable profile thereof after the introduction of a gas atmosphere for diagnosis into the catalyst is set as a diagnosis index value. The gas atmosphere has been intentionally created in the engine and includes a target gas having a concentration higher than the concentration of a target gas during a steady operation state of the engine. The index value is then compared with a threshold corresponding to the temperature of the catalyst to diagnosis whether degradation exceeding an acceptable degree has occurred in the catalyst.Type: GrantFiled: March 8, 2017Date of Patent: November 13, 2018Assignee: NGK INSULATORS, LTD.Inventors: Kosuke Monna, Taku Okamoto, Takayuki Sakurai, Noriko Hirata
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Patent number: 10101294Abstract: Provided is a method for recovering output of a gas sensor in shorter time. The method includes: determining a recovering temperature T1 and a recovering time ??1 based on a condition setting range where a high recovery rate is expected; and recovering the output based on T1 and ??1, wherein in the recovering, a duty ratio for a heater is instantly increased to value D1 higher than a value in a normal driving mode when the recovering starts, D1 is maintained up to T1, and PID control is performed by reducing the duty ratio to value D2 to maintain T1. After an elapse of ??1, the duty ratio is reduced to value D3. When the temperature of the element reaches a value 1 to 1.2 times as high as the temperature in the normal drive mode, the duty ratio is instantly changed to value D0 in the normal drive mode.Type: GrantFiled: August 24, 2016Date of Patent: October 16, 2018Assignee: NGK INSULATORS, LTD.Inventors: Osamu Nakasone, Noriko Hirata, Takayuki Sakurai
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Publication number: 20180128771Abstract: A gas sensor includes a sensor element made of an oxygen-ion conductive solid electrolyte, at least one electrode provided to the sensor element so as to contact a measurement gas, and a controller configured to control the gas sensor. The sensor element is heated, by a heater provided to the sensor element, at a temperature higher than an operating temperature set in advance for a predetermined time period at start of the gas sensor, and then the temperature of the sensor element is decreased to the operating temperature.Type: ApplicationFiled: October 27, 2017Publication date: May 10, 2018Inventors: Taku OKAMOTO, Noriko HIRATA, Yuki NAKAYAMA
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Patent number: 9939348Abstract: A method for diagnosing the degree of deterioration of a catalyst disposed in an exhaust path of an internal combustion engine and oxidizes or adsorbs a target gas, including at least one of a hydrocarbon gas and a carbon monoxide gas, in an exhaust gas from the internal combustion engine, is adapted to determine whether deterioration exceeding an acceptable level of a catalyst occurs or not by comparing, at any timing when the internal combustion engine is in a state of a steady operation, the concentration of a target gas detected downstream from the catalyst in the exhaust path with a threshold value of the concentration of a target gas corresponding to the temperature of a catalyst at the timing which is previously defined according to an allowable range of an index value representing the degree of oxidation or adsorption at the catalyst corresponding to the temperature of a catalyst at the timing.Type: GrantFiled: November 30, 2015Date of Patent: April 10, 2018Assignee: NGK INSULATORS, LTD.Inventors: Osamu Nakasone, Noriko Hirata, Yuki Nakayama