Patents by Inventor Noritsugu Kato

Noritsugu Kato has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11865640
    Abstract: An adjustment of the amount of energy in at least one specific applying unit is executed when energy is applied to a cylindrical member pair in which another cylindrical member is inserted inside a cylindrical member to melt and weld the cylindrical member pair in a circumferential direction. The adjustment is executed in association with a rotation angle to satisfy a relationship of Pd+Pw>?, wherein Pd is an output decease rotation angle that decreases the energy amount from a steady energy amount HP applied from the specific applying unit in a welding end process, Pw is an overlap rotation angle at which the irradiation parts around the cylindrical member pair overlap with the steady energy amount HP, and ? is a separation angle between the specific applying unit and another applying unit adjacent to each other in a rotation direction around the axis.
    Type: Grant
    Filed: November 3, 2020
    Date of Patent: January 9, 2024
    Assignee: DENSO CORPORATION
    Inventors: Noritsugu Kato, Shigeyuki Kusano, Yuki Kato, Tsuyoshi Hayakawa
  • Patent number: 11835020
    Abstract: A nozzle body has an injection hole configured to inject fuel and a fuel passage connecting to the injection hole. A needle is configured to open and close the fuel passage to switch between fuel injection from the injection hole and stop of the fuel injection. An injection hole axis is an imaginary line extending along a center of the injection hole. An injection hole perpendicular cross section is a cross section of the injection hole perpendicular to the injection hole axis. The injection hole perpendicular cross section has a flat shape. The injection hole perpendicular cross section has an area that gradually expands from an inlet of the injection hole to an outlet of the injection hole while maintaining a similar shape.
    Type: Grant
    Filed: January 6, 2021
    Date of Patent: December 5, 2023
    Assignee: DENSO CORPORATION
    Inventors: Masayuki Niwa, Yosuke Nakagawa, Masahiro Okuma, Noritsugu Kato, Hiroki Kaneta
  • Patent number: 11560613
    Abstract: A martensitic stainless steel contains 0.20 mass %?C?0.60 mass %, 0.10 mass %?N?0.50 mass %, 14.00 mass %?Cr?17.00 mass %, 1.00 mass %?Mo?3.00 mass %, 0.20 mass %?V?0.40 mass %, Si?0.30 mass %, Mn?0.80 mass %, P?0.040 mass %, S?0.040 mass %, Cu?0.25 mass %, Ni?0.20 mass %, and the balance Fe with inevitable impurities.
    Type: Grant
    Filed: October 29, 2020
    Date of Patent: January 24, 2023
    Assignee: DENSO CORPORATION
    Inventors: Mirai Sakamoto, Yoshihiro Tanimura, Shigeyuki Kusano, Noritsugu Kato, Yuki Kato
  • Publication number: 20210277861
    Abstract: A fuel injection valve including: an injection hole body formed of metal and having an injection hole configured to inject fuel; and a metal holder that has a cylindrical shape having an insertion port in which the injection hole body is inserted, and is fusion welded to a portion of the injection hole body located inside the insertion port. The injection hole body includes a body-side fused portion formed by fusion welding, a heat-affected portion which is located on a side of the insertion port with respect to the body-side fused portion, and of which a tissue structure is changed due to heat of the fusion welding, and a seal portion located on an opposite side of the heat-affected portion from the body-side fused portion and extending in an annular shape around a cylinder center line of the holder to come into close contact with the holder.
    Type: Application
    Filed: May 25, 2021
    Publication date: September 9, 2021
    Inventors: Kouichi MOCHIZUKI, Koichi OHATA, Atsuya OKAMOTO, Noritsugu KATO, Yuki KATO
  • Publication number: 20210123403
    Abstract: A nozzle body has an injection hole configured to inject fuel and a fuel passage connecting to the injection hole. A needle is configured to open and close the fuel passage to switch between fuel injection from the injection hole and stop of the fuel injection. An injection hole axis is an imaginary line extending along a center of the injection hole. An injection hole perpendicular cross section is a cross section of the injection hole perpendicular to the injection hole axis. The injection hole perpendicular cross section has a flat shape. The injection hole perpendicular cross section has an area that gradually expands from an inlet of the injection hole to an outlet of the injection hole while maintaining a similar shape.
    Type: Application
    Filed: January 6, 2021
    Publication date: April 29, 2021
    Inventors: Masayuki NIWA, Yosuke NAKAGAWA, Masahiro OKUMA, Noritsugu KATO, Hiroki KANETA
  • Publication number: 20210069828
    Abstract: An adjustment of the amount of energy in at least one specific applying unit is executed when energy is applied to a cylindrical member pair in which another cylindrical member is inserted inside a cylindrical member to melt and weld the cylindrical member pair in a circumferential direction. The adjustment is executed in association with a rotation angle to satisfy a relationship of Pd+Pw>?, wherein Pd is an output decease rotation angle that decreases the energy amount from a steady energy amount HP applied from the specific applying unit in a welding end process, Pw is an overlap rotation angle at which the irradiation parts around the cylindrical member pair overlap with the steady energy amount HP, and ? is a separation angle between the specific applying unit and another applying unit adjacent to each other in a rotation direction around the axis.
    Type: Application
    Filed: November 3, 2020
    Publication date: March 11, 2021
    Inventors: Noritsugu KATO, Shigeyuki KUSANO, Yuki KATO, Tsuyoshi HAYAKAWA
  • Publication number: 20210047715
    Abstract: A martensitic stainless steel contains 0.20 mass %?C?0.60 mass %, 0.10 mass %?N?0.50 mass %, 14.00 mass %?Cr?17.00 mass %, 1.00 mass %?Mo?3.00 mass %, 0.20 mass %?V?0.40 mass %, Si?0.30 mass %, Mn?0.80 mass %, P?0.040 mass %, S?0.040 mass %, Cu?0.25 mass %, Ni?0.20 mass %, and the balance Fe with inevitable impurities.
    Type: Application
    Filed: October 29, 2020
    Publication date: February 18, 2021
    Inventors: Mirai SAKAMOTO, Yoshihiro TANIMURA, Shigeyuki KUSANO, Noritsugu KATO, Yuki KATO
  • Patent number: 10890152
    Abstract: Among all combinations of two injection holes, in a combination in which when the injection holes are offset such that their central axes are coincident with each other in inlet openings, an inter-injection hole angle formed by the central axes is minimized, the inter-injection hole angle between the two injection holes is represented as yamin[deg], taper angles, which are formed by the respective contours of the injection hole inner walls in the cross sections along the virtual planes including the central axes of the two injection holes that allow the inter-injection hole angle to be minimized, are represented as ?a1 and ?a2[deg], and when fuel is injected from the injection holes, average pressure of the fuel in the fuel passage is represented as P[Mpa], and the injection holes are formed so as to satisfy a relationship: ?amin??a1+?a2+0.5×P0.6.
    Type: Grant
    Filed: July 24, 2019
    Date of Patent: January 12, 2021
    Assignee: DENSO CORPORATION
    Inventor: Noritsugu Kato
  • Patent number: 10865753
    Abstract: An injection hole has an injection hole passage communicating an inner opening with an outer opening. The inner opening is smaller than the outer opening in cross-sectional area. The needle moves in a valve closing direction to abut against a valve seat to restrict a flow of fuel through the injection hole. A first inner wall of the injection hole is located on a valve closing direction side relative to an injection hole axis. A second inner wall of the injection hole is located on an opposite side of the injection hole axis from the valve closing direction side. The injection hole passage is defined by the first inner wall and the second inner wall.
    Type: Grant
    Filed: January 13, 2017
    Date of Patent: December 15, 2020
    Assignee: DENSO CORPORATION
    Inventors: Masayuki Niwa, Noritsugu Kato
  • Patent number: 10677209
    Abstract: In an injection hole set, primary and secondary injection holes are formed to satisfy the following relationship: ???t1+?t2?0.87×P{circumflex over (?)}0.52, where ? (deg) is an injection-hole-to-injection-hole angle, which is an angle formed between a primary central axis of the primary injection hole and a secondary central axis of the secondary injection hole; ?t1 (deg) is a primary taper angle, which is an angle formed between outlines of a primary injection hole inner wall of the primary injection hole in a cross section of the primary injection hole inner wall; ?t2 (deg) is a secondary taper angle, which is an angle formed between outlines of a secondary injection hole inner wall of the secondary injection hole in a cross section of the secondary injection hole inner wall; and P (MPa) is an average pressure of the fuel in a fuel passage at a time of injecting the fuel from the injection holes.
    Type: Grant
    Filed: January 27, 2017
    Date of Patent: June 9, 2020
    Assignee: DENSO CORPORATION
    Inventor: Noritsugu Kato
  • Publication number: 20200102922
    Abstract: A needle has a seal portion that contacts a valve seat, and is provided so as to be able to reciprocate inside a valve body. A sack chamber is formed between the seal portion and a recess. A seal portion is formed in a curved shape protruding in the axial direction of the needle. A distance between an inlet intersection and a needle intersection on a same virtual straight line is defined as a distance Dh, and a distance between the recess and the seal portion on an axis of the valve body is defined as a distance Ds. When the seal portion is in contact with the valve seat, the distance Dh is larger than the distance Ds (Dh>Ds).
    Type: Application
    Filed: December 3, 2019
    Publication date: April 2, 2020
    Inventors: Hajime KATAOKA, Noritsugu KATO
  • Publication number: 20190345907
    Abstract: Among all combinations of two injection holes, in a combination in which when the injection holes are offset such that their central axes are coincident with each other in inlet openings, an inter-injection hole angle formed by the central axes is minimized, the inter-injection hole angle between the two injection holes is represented as yamin[deg], taper angles, which are formed by the respective contours of the injection hole inner walls in the cross sections along the virtual planes including the central axes of the two injection holes that allow the inter-injection hole angle to be minimized, are represented as ?a1 and ?a2[deg], and when fuel is injected from the injection holes, average pressure of the fuel in the fuel passage is represented as P[Mpa], and the injection holes are formed so as to satisfy a relationship: ?amin??a1+?a2+0.5×P0.6.
    Type: Application
    Filed: July 24, 2019
    Publication date: November 14, 2019
    Inventor: Noritsugu KATO
  • Patent number: 10408180
    Abstract: Among all combinations of two injection holes, in a combination in which when the injection holes are offset such that their central axes are coincident with each other in inlet openings, an inter-injection hole angle formed by the central axes is minimized, the inter-injection hole angle between the two injection holes is represented as ?a min[deg], taper angles, which are formed by the respective contours of the injection hole inner walls in the cross sections along the virtual planes including the central axes of the two injection holes that allow the inter-injection hole angle to be minimized, are represented as ?a1 and ?a2[deg], and when fuel is injected from the injection holes, average pressure of the fuel in the fuel passage is represented as P[Mpa], and the injection holes are formed so as to satisfy a relationship: ?a min??a1+?a2+0.5×P0.6.
    Type: Grant
    Filed: July 12, 2016
    Date of Patent: September 10, 2019
    Assignee: DENSO CORPORATION
    Inventor: Noritsugu Kato
  • Patent number: 10280887
    Abstract: In a fuel injection device including a body portion that forms an injection hole through which a fuel is injected, the body portion includes an inlet-channel-forming portion that is connected to an inflow port of the fuel in the injection hole and forms an inlet channel which is a fuel flow channel, and an outlet-channel-forming portion that is connected to the inlet channel and an outflow port of the fuel in the injection hole, and forms an outlet channel that is a fuel flow channel. A surface roughness of the outlet-channel-forming portion is larger than a surface roughness of the inlet-channel-forming portion.
    Type: Grant
    Filed: March 23, 2016
    Date of Patent: May 7, 2019
    Assignee: DENSO CORPORATION
    Inventors: Noritsugu Kato, Keita Imai
  • Publication number: 20190093617
    Abstract: An injection hole has an injection hole passage communicating an inner opening with an outer opening. The inner opening is smaller than the outer opening in cross-sectional area. The needle moves in a valve closing direction to abut against a valve seat to restrict a flow of fuel through the injection hole. A first inner wall of the injection hole is located on a valve closing direction side relative to an injection hole axis. A second inner wall of the injection hole is located on an opposite side of the injection hole axis from the valve closing direction side. The injection hole passage is defined by the first inner wall and the second inner wall.
    Type: Application
    Filed: January 13, 2017
    Publication date: March 28, 2019
    Inventors: Masayuki NIWA, Noritsugu KATO
  • Patent number: 10208722
    Abstract: A first injection hole included by an injection nozzle is formed such that an angle that a first virtual line passing a first inner-wall-side center point away from a center axis by a predetermined first distance, forms with the center axis becomes a first injection angle, and an angle that first injection hole inner walls form becomes a first open angle. A second injection hole included by the injection nozzle is formed such that an angle that a second virtual line passing a second inner-wall-side center point away from the center axis by a predetermined second distance, forms with the center axis becomes a second injection angle that is smaller than the first injection angle, and an angle that second injection hole inner walls form becomes a second open angle that is larger than the first open angle.
    Type: Grant
    Filed: May 26, 2015
    Date of Patent: February 19, 2019
    Assignee: DENSO CORPORATION
    Inventor: Noritsugu Kato
  • Publication number: 20190003437
    Abstract: In an injection hole set, primary and secondary injection holes are formed to satisfy the following relationship: ???t1+?t2?0.87×P?0.52, where ? (deg) is an injection-hole-to-injection-hole angle, which is an angle formed between a primary central axis of the primary injection hole and a secondary central axis of the secondary injection hole; ?t1 (deg) is a primary taper angle, which is an angle formed between outlines of a primary injection hole inner wall of the primary injection hole in a cross section of the primary injection hole inner wall; ?t2 (deg) is a secondary taper angle, which is an angle formed between outlines of a secondary injection hole inner wall of the secondary injection hole in a cross section of the secondary injection hole inner wall; and P (MPa) is an average pressure of the fuel in a fuel passage at a time of injecting the fuel from the injection holes.
    Type: Application
    Filed: January 27, 2017
    Publication date: January 3, 2019
    Inventor: Noritsugu KATO
  • Patent number: 10087875
    Abstract: A fuel injection valve control device controlling a fuel injection valve that injects a fuel into a combustion chamber includes an operation-condition calculation portion that calculates a fuel injection condition of the fuel injection valve based on a crank angle detected by a crank angle sensor that detects the crank angle of an engine, a current-waveform setting portion that sets a current waveform of a current supplied to the fuel injection valve on the basis of the fuel injection condition calculated by the operation-condition calculation portion, and so on. The current-waveform setting portion sets the current waveform so as to set a temporal change of a pickup current of a needle provided in the fuel injection valve to be equal to or less than a predetermined reference value when a fuel injection start timing is equal to or more than 180 degrees BTDC.
    Type: Grant
    Filed: December 22, 2015
    Date of Patent: October 2, 2018
    Assignee: DENSO CORPORATION
    Inventors: Masayuki Niwa, Noritsugu Kato, Makoto Tanaka
  • Publication number: 20180202405
    Abstract: Among all combinations of two injection holes, in a combination in which when the injection holes are offset such that their central axes are coincident with each other in inlet openings, an inter-injection hole angle formed by the central axes is minimized, the inter-injection hole angle between the two injection holes is represented as ?amin[deg], taper angles, which are formed by the respective contours of the injection hole inner walls in the cross sections along the virtual planes including the central axes of the two injection holes that allow the inter-injection hole angle to be minimized, are represented as ?a1 and ?a2[deg], and when fuel is injected from the injection holes, average pressure of the fuel in the fuel passage is represented as P[Mpa], and the injection holes are formed so as to satisfy a relationship: ?amin??a1+?a2+0.5×P0.
    Type: Application
    Filed: July 12, 2016
    Publication date: July 19, 2018
    Inventor: Noritsugu KATO
  • Publication number: 20180030943
    Abstract: In a fuel injection device including a body portion that forms an injection hole through which a fuel is injected, the body portion includes an inlet-channel-forming portion that is connected to an inflow port of the fuel in the injection hole and forms an inlet channel which is a fuel flow channel, and an outlet-channel-forming portion that is connected to the inlet channel and an outflow port of the fuel in the injection hole, and forms an outlet channel that is a fuel flow channel. A surface roughness of the outlet-channel-forming portion is larger than a surface roughness of the inlet-channel-forming portion.
    Type: Application
    Filed: March 23, 2016
    Publication date: February 1, 2018
    Inventors: Noritsugu KATO, Keita IMAI