Abstract: A refrigeration system includes a primary refrigeration circuit configured to circulate a CO2 primary refrigerant and a secondary refrigeration circuit separate from the primary refrigeration circuit. The primary refrigeration circuit includes a compressor assembly, a condenser assembly, a receiver, and one or more refrigeration loads having an evaporator assembly. The secondary refrigeration circuit includes a thermal storage unit and a heat exchanger. The thermal storage unit contains a phase change material. The secondary refrigeration circuit is in thermal communication with the primary refrigeration circuit through the heat exchanger. The primary refrigerant includes a critical temperature. The primary refrigeration circuit is configured for subcritical operation. The primary refrigeration circuit and the secondary refrigeration circuit are configured such that the phase change material provides cooling to the primary refrigerant during a first operating condition.

Abstract: A refrigeration system includes a primary refrigeration circuit configured to circulate a CO2 primary refrigerant and a secondary refrigeration circuit separate from the primary refrigeration circuit. The primary refrigeration circuit includes a compressor assembly, a condenser assembly, a receiver, and one or more refrigeration loads having an evaporator assembly. The secondary refrigeration circuit includes a thermal storage unit and a heat exchanger. The thermal storage unit contains a phase change material. The secondary refrigeration circuit is in thermal communication with the primary refrigeration circuit through the heat exchanger. The primary refrigerant includes a critical temperature. The primary refrigeration circuit is configured for subcritical operation. The primary refrigeration circuit and the secondary refrigeration circuit are configured such that the phase change material provides cooling to the primary refrigerant during a first operating condition.

Abstract: A modular refrigeration system includes a refrigeration loop having a compressor, a condenser, an expansion assembly, and a chiller interconnected by a first piping loop cycling hydrocarbon refrigerant. A high side cooling loop includes a first heat exchanger and a first pump interconnected with the condenser by a second piping loop cycling a cooling fluid, the cooling fluid exchanges heat with the hydrocarbon refrigerant at the condenser. A low side cooling loop includes a second heat exchanger and a second pump interconnected with the chiller by a third piping loop cycling a chilled fluid, the chilled fluid exchanges heat with the hydrocarbon refrigerant at the chiller. A space supports the second heat exchanger and is configured to be maintained within a predetermined temperature range, wherein the total charge of hydrocarbon refrigerant associated with the space does not exceed 150 grams.

Abstract: A refrigeration system including a plurality of circuits that have one or more heat exchangers providing heat exchange relationship relative to one or more of the other circuits. At least one of the circuits circulates a hydrocarbon refrigerant and includes a chiller unit or a merchandiser that has an evaporator.

Abstract: A refrigeration system including a first circuit with a first heat exchanger, a second heat exchanger, and a pump fluidly connected in series with the first heat exchanger and the second heat exchanger to circulate a coolant within the first circuit. The refrigeration system also includes a second circuit that circulates a hydrocarbon refrigerant in heat exchange relationship with the coolant in the first circuit within the second heat exchanger to cool the refrigerant. The second circuit includes a compressor, the second heat exchanger, and a refrigerated merchandiser, which defines a product support area. An evaporator is fluidly connected in series with the compressor and the second heat exchanger and positioned to condition the entire product support area within a predetermined temperature threshold.

Abstract: A modular refrigeration system includes a refrigeration loop having a compressor, a condenser, an expansion assembly, and a chiller interconnected by a first piping loop cycling hydrocarbon refrigerant. A high side cooling loop includes a first heat exchanger and a first pump interconnected with the condenser by a second piping loop cycling a cooling fluid, the cooling fluid exchanges heat with the hydrocarbon refrigerant at the condenser. A low side cooling loop includes a second heat exchanger and a second pump interconnected with the chiller by a third piping loop cycling a chilled fluid, the chilled fluid exchanges heat with the hydrocarbon refrigerant at the chiller. A space supports the second heat exchanger and is configured to be maintained within a predetermined temperature range, wherein the total charge of hydrocarbon refrigerant associated with the space does not exceed 150 grams.

Abstract: A commercial refrigeration system has a control system which distributes intelligence to increase granularity of the control and simplify wiring, assembly and installation. Compressors of the refrigeration system each have a bus compatible compressor safety and control module including a processor and sensors. All control and safety modules communicate over a single power and communications line with the controller, providing digital transmissions to the controller of measurements taken by the sensors. The information provided may include that the compressor is outside of a specific safety parameter, so that the controller knows not only that a safety parameter has been traversed, but exactly which one. The control and safety modules are capable of executing commands from the controller to cycle the compressors. The control and safety modules preferably contain sufficient intelligence to continue system operation upon failure of the controller.

Abstract: A method of controlling a refrigerated merchandiser. The method includes refrigerating a product display area of the merchandiser using a refrigerant, detecting a presence of an air-refrigerant mixture in the refrigerated merchandiser, activating a fan in response to detecting the presence of an air-refrigerant mixture, and at least partially evacuating an interior of the merchandiser in response to fan activation.

Abstract: A refrigeration system including a compressor, condenser, valve, and refrigeration branch, all of which is in fluid communication. The refrigeration branch includes an evaporator coil. The refrigeration system further includes a case adapted to be cooled by the evaporator coil, and a system controller operable to control one or more aspects of the refrigeration system, and a subsystem controller in communication with the system controller. The subsystem controller is operable to control a subsystem having one of the compressor, condenser, valve, refrigeration branch, and case. The method of operating the refrigeration system includes at the subsystem controller, monitoring a parameter of the subsystem, comparing the monitored parameter with a parameter limit, generating an alarm when the parameter is not within the parameter limit, and communicating the alarm to the system controller.

Abstract: A refrigeration system including an evaporator, a suction header in fluid communication with the evaporator, a compressor in fluid communication with the suction header, and a condenser in fluid communication with the compressor and the evaporator. The refrigeration system further including a controller operable to control the compressor and a sensor coupled to the compressor. The sensor is operable to acquire a parameter for the compressor. The method of operating the refrigeration system includes acquiring a value for the parameter with the sensor, and determining if the sensor is faulty.

Abstract: A condenser assembly for use in a refrigeration system to reject heat from refrigerant to an environment. The condenser assembly includes first and second condenser modules each having a condenser coil and valve. Each condenser coil includes an inlet port to receive a refrigerant and an outlet port to discharge the refrigerant. The valve is in fluid communication with the corresponding inlet port and regulates flow of the refrigerant through the corresponding condenser coil A sensor in communication with the refrigeration circuit generates a signal indicative of an inlet pressure of the condenser assembly. A controller is programmed to actuate the first valve to regulate the flow of the refrigerant into first condenser coil, and to actuate the second valve independent of the first valve to regulate the flow of the refrigerant into the second condenser coil to control condenser volume based on the signal indicative of the inlet pressure.

Abstract: A refrigeration system including a compressor, condenser, valve, and refrigeration branch, all of which is in fluid communication. The refrigeration branch includes an evaporator coil. The refrigeration system further includes a case adapted to be cooled by the evaporator coil, and a system controller operable to control one or more aspects of the refrigeration system, and a subsystem controller in communication with the system controller. The subsystem controller is operable to control a subsystem having one of the compressor, condenser, valve, refrigeration branch, and case. The method of operating the refrigeration system includes at the subsystem controller, monitoring a parameter of the subsystem, comparing the monitored parameter with a parameter limit, generating an alarm when the parameter is not within the parameter limit, and communicating the alarm to the system controller.

Abstract: A commercial refrigeration system including a compressor, a condenser, a valve, and an evaporator coil, all of which are in fluid communication. The refrigeration system further including a fixture adapted to be cooled by the evaporator coil, a system controller operable to control operation of the refrigeration system, and a subsystem controller in communication with the system controller. The subsystem controller being operable to monitor at least one parameter of a subsystem having at least one of the compressor, condenser, valve, and fixture, and being further operable to execute a command from the system controller to affect the operation of the subsystem.

Abstract: A refrigeration system including a compressor, condenser, valve, and refrigeration branch, all of which is in fluid communication. The refrigeration branch includes an evaporator coil. The refrigeration system further includes a case adapted to be cooled by the evaporator coil, and a system controller operable to control one or more aspects of the refrigeration system, and a subsystem controller in communication with the system controller. The subsystem controller is operable to control a subsystem having one of the compressor, condenser, valve, refrigeration branch, and case. The method of operating the refrigeration system includes at the subsystem controller, monitoring a parameter of the subsystem, comparing the monitored parameter with a parameter limit, generating an alarm when the parameter is not within the parameter limit, and communicating the alarm to the system controller.

Abstract: A refrigeration system including an evaporator, a suction header in fluid communication with the evaporator, a compressor in fluid communication with the suction header, and a condenser in fluid communication with the compressor and the evaporator. The refrigeration system further including a controller operable to control the compressor and a sensor coupled to the compressor. The sensor is operable to acquire a parameter for the compressor. The method of operating the refrigeration system includes acquiring a value for the parameter with the sensor, and determining if the sensor is faulty.

Abstract: A refrigeration system including a compressor, condenser, valve, and evaporator in fluid communication; a system controller operable to control one or more aspects of the refrigeration system, and a subsystem controller in communication with the system controller. The subsystem controller is operable to control one of the compressor, condenser, valve, and evaporator. A method of operating the refrigeration system includes communicating a code from the subsystem controller to the system controller, obtaining information at the system controller having a relation to the code; and communicating at least a portion of the obtained information from the system controller to the subsystem controller.

Abstract: A condenser assembly adapted to condense an evaporated refrigerant for use in a retail store refrigeration system. The condenser assembly includes at least one microchannel condenser coil including an inlet manifold and an outlet manifold. The inlet manifold includes an inlet port for receiving the refrigerant, and the outlet manifold includes an outlet port for discharging the refrigerant. The condenser assembly also includes a frame supporting the at least one microchannel condenser coil.

Abstract: A refrigeration system including a compressor, condenser, valve, and refrigeration branch, all of which is in fluid communication. The refrigeration branch includes an evaporator coil. The refrigeration system further includes a case adapted to be cooled by the evaporator coil, and a system controller operable to control one or more aspects of the refrigeration system, and a subsystem controller in communication with the system controller. The subsystem controller is operable to control a subsystem having one of the compressor, condenser, valve, refrigeration branch, and case. The method of operating the refrigeration system includes at the subsystem controller, monitoring a parameter of the subsystem, comparing the monitored parameter with a parameter limit, generating an alarm when the parameter is not within the parameter limit, and communicating the alarm to the system controller.

Abstract: A commercial refrigeration system including a compressor, a condenser, a valve, and an evaporator coil, all of which are in fluid communication. The refrigeration system further including a fixture adapted to be cooled by the evaporator coil, a system controller operable to control operation of the refrigeration system, and a subsystem controller in communication with the system controller. The subsystem controller being operable to monitor at least one parameter of a subsystem having at least one of the compressor, condenser, valve, and fixture, and being further operable to execute a command from the system controller to affect the operation of the subsystem.

Abstract: A refrigeration system including a compressor, condenser, valve, and evaporator in fluid communication; a system controller operable to control one or more aspects of the refrigeration system, and a subsystem controller in communication with the system controller. The subsystem controller is operable to control one of the compressor, condenser, valve, and evaporator. A method of operating the refrigeration system includes communicating a code from the subsystem controller to the system controller, obtaining information at the system controller having a relation to the code; and communicating at least a portion of the obtained information from the system controller to the subsystem controller.