Abstract: An inkjet printer that has a printhead with an array of ink ejection nozzles, an upstream ink line for connecting the printhead to an ink supply, a downstream ink line for connecting the printhead to a sump, a pump in the downstream ink line for drawing fluid out of the printhead, a gas inlet in communication with the printhead, the gas inlet being configured to open to atmosphere during a printhead de-priming operation, and close to atmosphere during a printhead priming operation and, an accumulator positioned in the upstream ink line for generating a positive pressure pulse for priming the printhead.

Abstract: The invention relates to a printhead assembly. The assembly includes a printhead module having a plurality of modular printhead tiles each tile having a plurality of micro-electromechanical nozzle assemblies for operatively printing on a printing medium. Also included are printhead controller integrated circuits for controlling operation of the printhead tiles. The printhead assembly further includes a number of electrical connector assemblies for operatively connecting the printhead tiles. Each tile is mounted to a modular support defining a raised portion and a recessed portion at an end thereof, the tile having electrical connecting strips which overlie the respective recessed portions. Each connector assembly includes a connecting member having a series of parallel spaced conducting strips, said member shaped and configured for fitment into a cavity defined by the raised and recessed portions of two abutting supports to connect the connecting strips of two tiles via said conducting strips.

Abstract: An inkjet printhead that has a series of printhead modules mounted in an elongate casing. Each module has a printhead IC and an ink distribution arrangement that supplies the printhead IC. The casing also supports a plurality of printed circuit boards for controlling the operation of the printhead ICs. Busbars supported in the casing receive power and data from the printed circuit boards which is in turn transmitted to each of the printhead ICs with a flexible printed circuit board.

Abstract: An ink refill unit for replenishing an ink storage compartment of an inkjet printer is provided. The ink refill unit has a body containing a quantity of refilling ink configured to engage an interface of the storage compartment, and a plurality of actuators defined in the body for actuating a constrictor mechanism of the storage compartment as the ink refill unit engages the interface and deactivating the constrictor mechanism as the ink refill unit disengages the interface. The constrictor mechanism constricts a flexible tubular wall of the storage compartment by a predetermined amount.

Abstract: A print engine for a printhead assembly includes a refillable cartridge having a body defining a plurality of fluid chambers, the body having a lid assembly with a plurality of ink refill ports leading to respective fluid chambers, the lid assembly having an actuator to actuate a refill unit; a number of micro-electromechanical nozzle arrangements configured to operatively eject printing fluid onto a printing medium; and a fluid distribution member operatively arranging the nozzle arrangements in fluid communication with respective fluid chambers. The lid assembly engages with the refill unit to actuate the refill unit. The refill unit includes an outlet adapted to engage with the plurality of ink refill ports, a fluid reservoir, and an ejector assembly configured to incrementally eject fluid from the reservoir when the ejector assembly is actuated by the actuator during operative engagement of the print cartridge by the lid assembly.

Abstract: A method of fabricating a film for attachment of one or more printhead integrated circuits to an ink supply manifold is provided. The method comprises the steps of: (a) providing an adhesive polymeric film having a protective liner; (b) depositing photoresist onto the protective liner; (c) photopatterning the photoresist to define a plurality of openings positioned for etching supply holes through the film; (d) etching the plurality of ink supply holes through the film, the photoresist acting as a mask for the etch; and (e) removing the protective liner having the photoresist deposited thereon.

Abstract: An ink priming system for a cartridge includes a priming inlet provided on a pagewidth printhead assembly, the priming inlet including a valve incorporating an elastomeric seal; an ink flow passage providing fluid connection between the pagewidth printhead assembly and an ink storage compartment of the cartridge, the ink flow passage terminating at the ink storage compartment to form an ink outlet; an ink filter provided across the ink outlet; a vent hole defined through a surface of the ink storage compartment, the vent hole being defined through a surface opposite the ink outlet; and an ink retaining member provided within the ink storage compartment for receiving and storing ink, the ink retaining member being interposed between the ink outlet and the vent hole. Ink is supplied to the priming inlet of the pagewidth printhead assembly to flow from the pagewidth printhead assembly into the ink storage compartment via the ink flow passage and across the ink filter.

Abstract: A printhead is provided for an inkjet printer that has a print engine controller for receiving print data and sending it to the printhead. The printhead has a printhead IC for ejecting ink and a support structure for mounting the printhead IC in the printer adjacent a paper path. The printhead IC is mounted on a face of the support structure that, in use, faces the paper path. A flexible printed circuit board (flex PCB) that has contacts for receiving print data mounted to the support structure on a face that does not face the paper path. The bent section reduces the likelihood of trace cracking by holding the flex PCB at a set radius rather than allowing the flex to follow an irregular curve and thereby risking localized points of high stress on the traces.

Abstract: The invention provides for a valve assembly for a printhead cartridge. The valve assembly includes a flanged valve stem defining an inlet opening with a skirt engaging portion for operatively engaging an outlet port of the cartridge. The valve assembly also includes a depressible valve member within the stem, and a pressure regulator having a spacer with a central hub, a diaphragm with central inlet opening, and a clip defining an outlet opening. The clip is configured to operatively engage the valve stem to sandwich the valve member, spacer and diaphragm between the valve stem and clip, so that ink from the cartridge is able to flow into the inlet opening and exit via the outlet opening when the valve is open.

Abstract: The invention provides for an ink cartridge unit for an inkjet printer. The ink cartridge includes a main body defining a number of ink reservoirs, each reservoir having a layered stack of absorbent material forming a micro-capillary array for suspending ink inside said reservoir. The ink cartridge also includes a lid assembly covering the main body to seal ink inside the ink reservoirs, and a printhead assembly operatively fed with ink from the ink reservoirs in the main body.

Abstract: A print engine for an inkjet printer includes an inkjet cartridge having a cartridge body, a pagewidth printhead, a capper unit extending a length of the pagewidth printhead and housing a capping element which is movable between a capped position in engagement with the pagewidth printhead and a retracted position spaced from the pagewidth printhead, and an ink supply. The cartridge body supports the pagewidth printhead, the capper unit and the ink supply for simultaneous removal and replacement as a unitary component. The print engine further includes a cradle having a body for receiving the removable inkjet cartridge and to control the operation of the printhead for printing, the cradle having a capper drive for engaging the capper unit and drawing the capping element to the uncapped position; and a print controller board received in the cradle, the print controller board including one or more electrical terminals for engaging with corresponding electrical terminals on the inkjet cartridge.

Abstract: A method is provided of capping duplexed printheads having nozzles arranged to eject ink onto opposite surfaces of print media. In the method linear movement of each printhead is effected in a first direction and linear movement of associated capping members is effected in a second direction to a position at which each capping member is located in nozzle capping engagement with the associated printhead.

Abstract: A pagewidth printhead assembly for an inkjet printer, that has a body portion for receiving ink from an ink source, an elongate ink distribution member mounted to the body portion, the body portion and the elongate ink distribution member being in fluid communication at a series of spaced locations along the length of the elongate ink distribution member, one or more integrated circuits fixed to the ink distribution member, the or each integrated circuit having nozzles for ejecting ink supplied by the distribution member onto a passing media substrate, and an electrical connector for transmitting data to the or each integrated circuit, the electrical connector having an elongate array of contacts for electrical connection with a corresponding array of contacts on the inkjet printer.

Abstract: A cradle unit is provided which has a body complementary to a removable printhead cartridge, the removable printhead cartridge having a pagewidth printhead and a capper assembly, a controller for controlling operation of the printhead to facilitate printing when the removable printhead cartridge is received within the body, and an electromagnet assembly on the body which is controlled by the controller for operating the capper assembly of the removable printhead cartridge to permit the operation of the printhead.

Abstract: A printhead is provided having a plurality of printing fluid ejection nozzle modules each having one or more printing fluid channels interconnected at respective complementary female and male end portions of the modules, a connector connected to the female or male end portion of one of the modules for communicating printing fluid from a fluid supply to the nozzles of all of the modules via the interconnected channels, and a sealing member connected to the female or male end portion of another one of the modules. The sealing member has female and male portions complementary to the female and male end portions of the modules and for sealing the channels of the connected module.

Abstract: An ink refill unit for a print cartridge is provided. The unit includes a housing which defines a fluid path in fluid communication with an outlet. The unit also includes an ink reservoir having an ejection port arranged in fluid communication with the fluid path inside the housing, and an ejector assembly configured to incrementally eject ink from the reservoir when the assembly is actuated by the print cartridge. The ejector assembly is configured so that the amount of the printing fluid ejected from the reservoir by the ejector assembly is between 6 ml and 50 ml per increment.

Abstract: An ink refill unit for a print cartridge is provided. The unit includes a housing which defines a fluid path in fluid communication with an outlet. The unit also includes an ink reservoir having an ejection port arranged in fluid communication with the fluid path inside the housing, and an ejector assembly configured to incrementally eject ink from the reservoir when the assembly is actuated by the print cartridge. The ejector assembly includes a piston and cylinder ink reservoir. The piston has a thread which engages a screw thread in an internal wall of the cylinder and is piston rotationally biased by a wound spring and the ejector having a pawl-and-ratchet detent preventing the biased piston threading into the reservoir until the pawl is actuated by the print cartridge.

Abstract: A reservoir assembly for a pagewidth printhead cartridge has a fluid distribution molding with priming inlets in fluid communication with fluid channels for supplying printing fluid to a plurality of printhead integrated circuits. The assembly includes a reservoir compartment arranged in fluid communication with the fluid channels via a fluid outlet. The reservoir compartment defines a vent hole to facilitate pressure equalization in the compartment and a bypass fluid path interconnecting the fluid outlet and a well region defined by the compartment. A bypass valve is operatively arranged with respect to the fluid path to facilitate priming the reservoir compartment with printing fluid.

Abstract: The invention provides for an ink storage module for a printer cartridge having a number of ink storage modules. Each cartridge module operatively stores a different colored ink for delivery to a printhead of the printer. The module includes upper and lower plate members having an ink bag located between the plate members to define an ink volume, said plate members displaceable towards and away from each other. The module also includes a bag constrictor assembly engaged with said plate members and configured to act on the bag when the plate members are displaced towards each other to reduce the ink volume, as well as a lid engaged with the plate members and bag constrictor assembly, the lid having at least one port in fluid communication with the bag, to deliver ink to a printhead or to facilitate refilling said bag with ink.

Abstract: The invention relates to a cradle unit for receiving a print cartridge to form a print engine. The cradle unit includes a main body defining an opening for receiving said cartridge, the main body having a frame structure including end plates with drive and exit rollers mounted therebetween. The cradle unit also includes a printed circuit board (PCB) pivotally mounted between the end plates for housing control electronics for controlling the operation of the print engine. Also included is a cover assembly for securing said cartridge in the opening, the cover assembly pivotally mounted between the end plates, the cover assembly configured to pivot the PCB into electrical contact with a printhead controller on the cartridge when in a closed position, and to pivot the PCB out of electrical connection with said printhead controller when in an open position.