Patents by Inventor Noureddine Ajellal

Noureddine Ajellal has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240009590
    Abstract: The present invention is concerned with a screening assembly comprising a separating device connected to a conduit for an effluent stream comprising a polymer and a mixture of hydrocarbons, wherein the separating device is configured to separate the effluent stream into a polymer-rich stream and a polymer-lean vapor stream, wherein the first separation device comprises an inlet, a first outlet for withdrawing a polymer-rich stream, and a second outlet for withdrawing a polymer-lean vapor stream, a screening device connected to the separating device via a conduit for the polymer-lean vapor stream, wherein the screening device comprises a first inlet connected to the conduit for the polymer-lean vapor stream, a first outlet for withdrawing a cleaned vapor stream, a second outlet for withdrawing a polymer-comprising condensed vapor stream, and at least one second inlet for introducing a condensed vapor stream.
    Type: Application
    Filed: August 5, 2021
    Publication date: January 11, 2024
    Inventors: Henry Sleijster, Mohammad Al-Haj Ali, Mubashar Sattar, Noureddine Ajellal, Charlotta Weber
  • Publication number: 20240002552
    Abstract: The disclosure relates to a polymerization process, comprising —providing a first hydrocarbon stream comprising first olefin monomer, first comonomer and solvent in a first providing step, wherein solvent is obtained from a solvent source; combining the first hydrocarbon stream with hydrocarbons recycled from at least one downstream process step to a first combined hydrocarbon stream in a first combining step; —polymerizing the first olefin monomer and the first comonomer in the presence of a first polymerization catalyst in a first polymerization step in the solvent to produce a first solution comprising a first polymer of the first olefin monomer and the first comonomer; —withdrawing a first exhaust stream of the first solution in a first withdrawing step; —separating the first exhaust stream to a first primary hydrocarbon stream and a first concentrated solution stream in a first primary separation step; —recycling the first primary hydrocarbon stream to the first combining step in a first primary recyclin
    Type: Application
    Filed: December 8, 2020
    Publication date: January 4, 2024
    Inventors: Mohammad Al-haj Ali, Charlotta Weber, Henry Sleijster, Noureddine Ajellal, Mubashar Sattar
  • Publication number: 20230415113
    Abstract: A feeding device for preparing a feed stream for a solution polymerization, comprising a feed vessel, the feed vessel comprising a top zone and a bottom zone; a feed outlet for withdrawing the feed stream, wherein the feed outlet is positioned at the bottom zone; a waste outlet for withdrawing a waste vapour stream, wherein the waste outlet is positioned at the top zone; a first heat exchanger positioned below the top zone; an absorber positioned below the first heat exchanger; a first inlet for introducing a fresh liquid stream into or on top of the absorber, wherein the first inlet is positioned at the absorber; a second inlet for introducing a recycle liquid stream, wherein the second inlet is positioned below the first inlet; and a third inlet for introducing a recycle vapour stream, wherein the third inlet is positioned below the second inlet and above the feed outlet.
    Type: Application
    Filed: November 10, 2021
    Publication date: December 28, 2023
    Inventors: Mohammad Al-haj Ali, Henry Sleijster, Mubashar Sattar, Noureddine Ajellal, Charlotta Weber
  • Patent number: 11807655
    Abstract: Claimed are metallocene-complexes of formula (I) [formula (I?)] wherein M is Hf or Zr, L is a bridge comprising 1-2 C- or Si-atoms, The other variables are as defined in the claims.
    Type: Grant
    Filed: December 21, 2017
    Date of Patent: November 7, 2023
    Assignee: BOREALIS AG
    Inventors: Wilfried Toeltsch, Simon Schwarzenberger, Ismo Lehtiniemi, Luigi Resconi, Ville Virkkunen, Noureddine Ajellal, Vyatcheslav V. Izmer, Dmitry S. Kononovich, Alexander Z. Voskoboynikov
  • Publication number: 20230312893
    Abstract: The present inventions concerns a plant producing an in-line blended polymer comprising a first polymerisation reactor and a second polymerisation reactor, the first and second polymerisation reactors having different internal volumes, and a method for producing an in-line blended polymer.
    Type: Application
    Filed: September 27, 2021
    Publication date: October 5, 2023
    Inventors: Mohammad Al-haj Ali, Noureddine Ajellal
  • Publication number: 20230312789
    Abstract: Ethylene-1-octene copolymer characterized by a density in the range of 850 kg/m3 to 930 kg/m3 measured according to ISO 1183-187, a melt flow rate MFR2 (190° C., 2.16 kg) in the range of from 0.3 g/10 min to 100 g/10 min measured according to ISO 1133, a MFR10/MFR2 of from 5.0 to 15.0, a Mw/Mn of from 2.0 to 5.0, 1.0 to below 20 vinyl unsaturation units/100,000 C atoms, more than 5.0 to 35 vinylidene unsaturation units/100,000 C atoms, more than 5.0 to 30 vinylene unsaturation units/100,000 C atoms, more than 15.
    Type: Application
    Filed: September 27, 2021
    Publication date: October 5, 2023
    Inventors: Noureddine Ajellal, Mohammad Al-haj Ali, Joy Jie Cheng, Elena Pomakhina, Andreas Albrecht, Pritish Pradipkumar Sinha
  • Publication number: 20230295354
    Abstract: The present inventions concerns a copolymer of ethylene and an C3 to C8 alpha-olefin, wherein the copolymer has a density of 890 to 915 kg/m3 measured according to ISO 1183 and a MFR2 of 0.5 to 8.0 g/10 min measured according to ISO 1133, wherein the alpha-olefin is present in the copolymer in an amount of 10 to 20 wt. %, wherein the copolymer has a melt point Tm between 100 and 120° C. measured according to ISO 11357-3 and a Vicat softening temperature Tvicat of 80 to 96° C.
    Type: Application
    Filed: September 27, 2021
    Publication date: September 21, 2023
    Inventors: Noureddine Ajellal, Mohammad Al-haj Ali, Jari-Jussi Ruskeeniemi, Henry Sleijster, Edwin M.F.J. Verdurmen, Johan Defoer
  • Publication number: 20230287158
    Abstract: The present inventions concerns a copolymer of ethylene and an C3 to C8 alpha-olefin, wherein the copolymer has a density of 870 to 890 kg/m3 measured according to ISO 1183, a MFR2 of 0.5 to 8.0 g/10 min measured according to ISO 1133, wherein the alpha-olefin is present in the copolymer in an amount of 20 to 35 wt.-%, wherein the copolymer has a first melting temperature Tm1 measured according to ISO 11357-3, characterized in that the first melt point Tm1 is between 90 and 115° C.
    Type: Application
    Filed: September 27, 2021
    Publication date: September 14, 2023
    Inventors: Noureddine Ajellal, Mohammad Al-Haj Ali, Henry Sleijster, Edwin M.F.J. Verdurmen, Johan Defoer, Jari-Jussi Ruskeeniemi
  • Publication number: 20230279204
    Abstract: Upgraded polypropylene—polyethylene blend including random polypropylene copolymer and ethylene based plastomer.
    Type: Application
    Filed: July 29, 2021
    Publication date: September 7, 2023
    Inventors: Johan Defoer, Noureddine Ajellal, Susanne Kahlen
  • Publication number: 20230272126
    Abstract: A process for screening polymer from a polymer-lean vapor stream, whereby the process comprises the steps of separating an effluent stream comprising the polymer and a first mixture of hydrocarbons into a polymer-rich stream and the polymer-lean vapor stream; spraying a condensed vapor composition comprising a second mixture of hydrocarbons into the polymer-lean vapor stream via a condensed vapor composition stream; screening a screened condensed vapor composition stream comprising the polymer and the condensed vapor composition from the polymer-lean vapor stream.
    Type: Application
    Filed: August 3, 2021
    Publication date: August 31, 2023
    Inventors: Henry Sleijster, Mohammad Al-haj Ali, Mubashar Sattar, Noureddine Ajellal, Charlotta Weber
  • Publication number: 20230250320
    Abstract: The present invention relates to an adhesive polyethylene composition comprising (A) from 60 to 90 wt % of a non-elastomeric polyethylene; (B) from 9.0 to 38 wt % of an ethylene based elastomer being a copolymer of ethylene and alpha-olefin comonomer units having from 4 to 12 carbon atoms; wherein onto component (A) or components (A) and (B) an acid grafting agent (C) has been grafted in an amount of from 0.01 to 3.0 wt %, all based on the total weight of the adhesive polyethylene composition, a multi-layer structure comprising said adhesive polyethylene composition and the use of said adhesive polyethylene composition for the production of a multi-layer structure.
    Type: Application
    Filed: July 8, 2021
    Publication date: August 10, 2023
    Inventors: Katja Klimke, John Jamieson, Jari-Jussi Ruskeeniemi, Floran Prades, Noureddine Ajellal, Tua Sundholm, Jouni Purmonen, Angelica Legras, Andreas Albrecht
  • Publication number: 20230250319
    Abstract: The present invention relates to an adhesive polyethylene composition comprising (A) from 60 to 90 wt % of a non-elastomeric polyethylene being a terpolymer of ethylene with two different alpha-olefin comonomer units selected from alpha-olefins having from 4 to 12 carbon atoms; (B) from 9.0 to 38 wt % of an elastomer; wherein onto component (A) or components (A) and (B) an acid grafting agent (C) has been grafted in an amount of from 0.01 to 3.0 wt %, all based on the total weight of the adhesive polyethylene composition, a multi-layer structure comprising said adhesive polyethylene composition and the use of said adhesive polyethylene composition for the production of a multi-layer structure.
    Type: Application
    Filed: July 8, 2021
    Publication date: August 10, 2023
    Inventors: Katja Klimke, John Jamieson, Jari-Jussi Ruskeeniemi, Floran Prades, Noureddine Ajellal, Tua Sundholm, Jouni Purmonen, Angelica Legras, Andreas Albrecht
  • Patent number: 11702487
    Abstract: The present invention relates to a process for producing a propylene polymer, such as a propylene homopolymer, a propylene-ethylene random copolymer or a heterophasic propylene copolymer using a specific class of metallocene complexes in combination with a cocatalyst system comprising a boron containing cocatalyst and an aluminoxane cocatalyst, preferably in a multistage polymerization process including a gas phase polymerization step.
    Type: Grant
    Filed: May 7, 2019
    Date of Patent: July 18, 2023
    Assignee: BOREALIS AG
    Inventors: Noureddine Ajellal, Ville Virkkunen
  • Patent number: 11643427
    Abstract: A complex of formula (I): (I?) M is Hf; each X is a sigma ligand; L is a bridge of formula -(ER82)y—; y is 1 or 2; E is C or Si; each R8 is independently a C1-C20-hydrocarbyl, tri(C1-C20-alkyl)silyl, C6-C20-aryl, C7-C20-arylalkyl or C7-C20-alkylaryl or L is an alkylene group such as methylene or ethylene; Ar and Ar? are each independently an aryl or heteroaryl group optionally substituted by 1 to 3 groups R1 or R1? respectively; R1 and R1? are each independently the same or can be different and are a linear or branched C1-C6-alkyl group, C7-20 arylalkyl, C7-20 alkylaryl group or C6-20 aryl group with the proviso that if there are four or more R1 and R1? groups present in total, one or more of R1 and R1? is other than tert butyl; R2 and R2? are the same or are different and are a CH2—R9 group, with R9 being H or linear or branched C1-C6-alkyl group, C3-8 cycloalkyl group, C6-10 aryl group; each R is a —CH2—, —CHRx- or C(Rx)2- group wherein Rx is C1-4 alkyl and where m is 2-6; R5 is a linear or branched C1-C6-a
    Type: Grant
    Filed: June 28, 2019
    Date of Patent: May 9, 2023
    Assignee: BOREALIS AG
    Inventors: Noureddine Ajellal, Ville Virkkunen, Luigi Maria Cristoforo Resconi, Vyatcheslav V. Izmer, Dmitry S. Kononovich, Alexander Z. Voskoboynikov, Jingbo Wang, Simon Schwarzenberger, Wilfried Peter Töltsch
  • Patent number: 11639399
    Abstract: Catalyst system for producing ethylene copolymers in a high temperature solution process, the catalyst system comprising (i) a metallocene complex of formula (I) M is Hf or a mixture with Zr, provided that more than 50% by moles of the complex of Formula I has M=Hf X is a sigma ligand R are the same or different from each other and can be saturated linear or branched C1-C10 alkyl, C5-C10 aryl, C6-C20 alkylaryl or C6-C20 arylalkyl groups, which can optionally contain up to 2 heteroatoms or silicon atoms R1 is a C6-C20-aryl, which can be unsubstituted or substituted by one or up to 5 linear or branched C1-C10 alkyl group(s) R2 is a saturated linear or cyclic C3-C20 alkyl group or a branched CR3R4R5 group, wherein R3 is hydrogen or an C1-C20 alkyl group and R4 and R5 are the same or are different and can be an C1-C20 alkyl group and (ii) a boron containing cocatalyst.
    Type: Grant
    Filed: June 23, 2022
    Date of Patent: May 2, 2023
    Assignee: BOREALIS AG
    Inventors: Noureddine Ajellal, Anna Fait, Luigi Resconi, Vyatcheslav Izmer, Dmitry Kononovich, Alexander Voskoboynikov, Rafael Sablong, Timo Sciarone
  • Publication number: 20230067585
    Abstract: The present invention relates to a polymerisation process, comprising: a) supplying a feed containing ethylene and at least one alpha-olefin having 3 to 12 carbon atoms in a hydrocarbon solvent to a polymerisation reactor, b) contacting the feed of step a) in the reactor with a catalyst to form a reaction mixture containing an ethylene-alpha-olefin co-polymer, whereby the average residence time in the reactor is chosen to be between 0.5 and 30 minutes, c) withdrawing the reaction mixture from the polymerisation reactor as a reactor outlet stream which comprises the ethylene-alpha-olefin co-polymer, unreacted monomer, catalyst, and hydrocarbon solvent, and d) separating hydrocarbon solvent, monomer and comonomer from the reactor outlet stream and recycling it back to the polymerisation reactor without further purification steps, wherein in step c) no more than 5 wt. % of catalyst in an active state is leaving the reactor.
    Type: Application
    Filed: December 30, 2020
    Publication date: March 2, 2023
    Inventors: Mohammad Al-haj Ali, Noureddine Ajellal, Charlotta Weber
  • Publication number: 20230046086
    Abstract: The present invention relates to a process for polymerizing ethylene-1-butene copolymers in a solution polymerization process by firstly modelling polymer systems for solution polymerization of ethylene-1-butene copolymers and then transferring pressure and temperature conditions from said modelled polymer systems to a solution polymerization process to ensure that the polymerized ethylene-1-butene copolymer is completely solved in the solvent during the polymerization process.
    Type: Application
    Filed: January 7, 2021
    Publication date: February 16, 2023
    Applicant: Borealis AG
    Inventors: Mohammad AL-HAJ ALI, Noureddine AJELLAL
  • Patent number: 11560440
    Abstract: Catalyst system, the catalyst system comprising (i) at least one metallocene complex of formula (I) wherein Mt1 is Hf, X is a sigma-donor ligand, R1, R2, R3 are the same or different from each other and can be hydrogen or a saturated linear or branched C1-C10 alkyl, whereby the alkyl group can optionally contain up to 2 heteroatoms belonging to groups 14-16 of the periodic table, or R1 and R2 or R2 and R3 can form a ring having 4 to 6 C-atoms and 1 to 3 double bonds, R4 and R5 are the same or different from each other and can be saturated linear or branched C1-C10 alkyl, C5-C10 aryl, C6-C20 alkylaryl or C6-C20 arylalkyl groups, which can optionally contain up to 2 heteroatoms belonging to groups 14-16 of the periodic table, n can be 1 to 5, Ar is a C6-C20-aryl or -heteroaryl group, which can be unsubstituted or substituted by 1 to 5 linear or branched C1-C10 alkyl group(s), and (ii) an aluminoxane cocatalyst and (iii) optionally an aluminium alkyl compound AI(R7)3, with R7 being a linear or branched C2-C8-alk
    Type: Grant
    Filed: March 28, 2018
    Date of Patent: January 24, 2023
    Assignee: Borealis AG
    Inventors: Luigi Maria Cristoforo Resconi, Noureddine Ajellal, Anna Fait, Irfan Saeed, Maria Ranieri, David Quin, Vyatcheslav V. Izmer, Dmitry S. Kononovich, Oleg Samsonov, Alexander Z. Voskoboynikov
  • Patent number: 11530280
    Abstract: Catalyst system for producing ethylene copolymers in a high temperature solution process, the catalyst system comprising (i) a metallocene complex of formula (I), M is Hf or a mixture with Zr, provided that more than 50% by moles of the complex of Formula I has M=Hf, X is a sigma ligand, R are the same or different from each other and can be saturated linear or branched C1-C10 alkyl, C5-C10 aryl, C6-C20 alkylaryl or C6-C20 arylalkyl groups, which can optionally contain up to 2 heteroatoms or silicon atoms, R1 is a C6-C20-aryl, which can be unsubstituted or substituted by one or up to 5 linear or branched C1-C10 alkyl group(s), R2 is a saturated linear or cyclic C3-C20 alkyl group or a branched CR3R4R5 group, wherein R3 is hydrogen or an C1-C20 alkyl group and R4 and R5 are the same or are different and can be an C1-C20 alkyl group and (ii) a boron containing cocatalyst.
    Type: Grant
    Filed: December 12, 2017
    Date of Patent: December 20, 2022
    Assignee: Borealis AG
    Inventors: Noureddine Ajellal, Anna Fait, Luigi Resconi, Vyatcheslav Izmer, Dmitry Kononovich, Alexander Voskoboynikov, Rafael Sablong, Timo Sciarone
  • Publication number: 20220380498
    Abstract: The present invention relates to a polymerization process, comprising: a) supplying a feed containing ethylene and at least one alpha-olefin having 3 to 12 carbon atoms in a hydrocarbon solvent to a polymerization reactor, b) contacting the feed of step a) in the reactor with a catalyst to form a reaction mixture containing an ethylene-alpha-olefin co-polymer, c) withdrawing the reaction mixture from the polymerization reactor as a reactor outlet stream which comprises the ethylene-alpha-olefin co-polymer, unreacted monomer and comonomer, catalyst, and hydrocarbon solvent, d) heating the reactor outlet stream to a temperature which is at least 5° C. higher than the temperature of the reaction mixture at the outlet of the reactor for a time period of between 1 and 250 seconds in order to de-activate the polymerization catalyst, and e) separating hydrocarbon solvent, monomer and comonomer from the reactor outlet stream and recycling it back to the polymerization reactor without further purification steps.
    Type: Application
    Filed: December 7, 2020
    Publication date: December 1, 2022
    Inventors: Mohammad Al-haj Ali, Michiel Bergstra, Erik Eriksson, Sameer Vijay, Christof Wumitsch, Samuli Zitting, Henry Sleijster, Noureddine Ajellal