Abstract: Structured surfaces are described. In one embodiment, the structured surface comprises a plurality of structures having complement cumulative slope magnitude distribution (Fcc) such that at least 30, 40, 50, 60, 70, 80 or 90% of structures have a slope greater than 10 degrees; and less than 80% of the structures have a slope greater than 35 degrees. In other embodiments, the structures comprise peaks and valleys defined by a Cartesian coordinate system such that the peaks and valleys have a width and length in the x-y plane and a height in the z-direction and at least a portion of the peaks and/or valleys vary in height in the y direction and/or the x-direction by at least 10% of the average height. Articles and methods are also described.

Abstract: The present disclosure provides a microstructured article (830, 930) including a thermoplastic polymer shaped to have a curve. At least a portion of the curve includes a microstructured surface (1010B, 10, 1110A, 200, 300, 400, 500, 600, 810, 840, 910, 940) of utilitarian discontinuities and the microstructured surface (101B, 10, 1110A, 200, 300, 400, 500, 600, 810, 840, 910, 940) includes peak structures and adjacent valleys (810, 910). The peak structures and the curve are formed of a single piece of the thermoplastic polymer. A method of making the microstructured articles is also provided including a) obtaining a tool (820, 920) shaped to include at least one of a protrusion or a concavity; b) disposing a microstructured film (800A, 800C, 900) on at least a portion of the tool (820, 920) including the protrusion and/or the concavity; and c) thermoforming a single piece of thermoplastic polymer onto the tool (820, 920) to form a microstructured article (830, 930) shaped to include a curve.

Abstract: Lightguides and methods for making and using the same are disclosed. A structured layer is provided with light extractors formed on a structured surface thereof. In some cases, the structured layer is removably laminated onto a substrate to provide uniform light extraction. In some cases, indicia are cut out of the structured layer and laminated onto the substrate. In some cases, the structured surface of the structured layer is selectively filled to form a pattern for light extraction. In some cases, a tool for producing a structured layer has a region of structures selectively filled to form a pattern for light extraction on the produced structured layer.

Abstract: Methods of making transfer films to form bridged nanostructures are disclosed. The methods include applying a thermally stable backfill layer to a structured surface of a sacrificial template layer.

Abstract: Methods of making transfer films to form bridged nanostructures are disclosed. The methods include applying a thermally stable backfill layer to a structured surface of a sacrificial template layer.

Abstract: A method for making a microstructured tool having interspersed topographies, and for producing articles therefrom, includes modifying a molding tool, by coating a radiation curable resin (430) on the first microstructured surface of the molding tool (490), contacting a second molding tool (480) having a second microstructured surface against the radiation curable resin (430) coated on the first microstructured surface of the first molding tool (490), exposing the radiation curable resin to a patterned (450,451,452) irradiation (440), separating the second molding tool (480) from the partially cured resin, and then removing non-irradiated radiation curable resin (region 432) from the molding tool (490) to provide a modified microstructured surface (region 431) on the molding tool. Articles having discontinuous or different microstructural features are also claimed.

Abstract: Fresnel lenses are prepared from a transparent substrate and a structured polyurethane layer. The structured polyurethane layer includes a curable reaction mixture. The curable reaction mixture includes a polyol, a polyisocyanate, a catalyst, and at least one UV stabilizer. The Fresnel lenses may be used in panel arrays and in solar power generation devices.

Abstract: A method for forming a color shifting film on a support, the film comprising a reflective stack disposed adjacent to the support and an image is disclosed. The reflective stack comprises an at least partially transparent spacer layer comprising a substituted acrylamide polymer disposed between a partially reflective first layer and a reflective second layer. The acrylamide layer has a thickness sufficient to produce an interference color.

Abstract: A composite polymer fiber comprises a polymer filler material and a plurality of polymer scattering fibers disposed within the filler material. At least one of the filler material and the scattering fibers is formed of a birefringent material. The refractive indices of the filler material and the scattering fibers can be substantially matched for light incident in a first polarization state on the composite polymer fiber and unmatched for light incident in an orthogonal polarization state. The scattering fibers may be arranged to form a photonic crystal within the composite fiber. The composite fibers may be extruded and may be formed into a yarn, a weave or the like. If the filler material is soluble, it may be washed out of the yarn or weave, and the scattering fibers may then be infiltrated with a resin that is subsequently cured.

Abstract: An optical film has a first layer and a second layer. The first and second layers each include fibers embedded within respective polymeric matrices. A third layer having a reflective polarizer layer is mounted between the first and second layers.

Abstract: A polarizing film is made of multilayer polarizing fibers embedded within a matrix. The fibers are formed with layers of at least a first and a second polymer material. Layers of the first polymer material are disposed between layers of the second polymer material. At least one of the first and second polymer materials is birefringent. Where the fibers are non-circular in cross-section, the cross-section can be oriented within the polarizer.

Abstract: Optical films having structured surfaces are used, inter alia, for managing the propagation of light within a display. As displays become larger, it becomes more important that the film be reinforced so as to maintain rigidity. An optical film of the invention has a first layer comprising inorganic fibers embedded within a polymer matrix. The first layer has a structured surface to provide an optical function to light passing therethrough. The film may have various beneficial optical properties, for example, light that propagates substantially perpendicularly through the first layer may be subject to no more than a certain level of haze or light incident on the film may be subject to a minimum value of brightness gain. Various methods of manufacturing the films are described.

Abstract: Optical films having structured surfaces are used, inter alia, for managing the propagation of light within a display. As displays become larger, it becomes more important that the film be reinforced so as to maintain rigidity. An optical film of the invention has a first layer comprising inorganic fibers embedded within a polymer matrix. The first layer has a structured surface to provide an optical function to light passing therethrough. The film may have various beneficial optical properties, for example, light that propagates substantially perpendicularly through the first layer may be subject to no more than a certain level of haze or light incident on the film may be subject to a minimum value of brightness gain. Various methods of manufacturing the films are described.

Abstract: Optical films having structured surfaces are used, inter alia, for managing the propagation of light within a display. As displays become larger, it becomes more important that the film be reinforced so as to maintain rigidity. An optical film of the invention has a first layer comprising inorganic fibers embedded within a polymer matrix. A second layer having a structured surface, for providing an optical function to light passing therethrough, is attached to the first layer. The film may have various beneficial optical properties, for example, light that propagates substantially perpendicularly through the first layer may be subject to no more than a certain level of haze or light incident on the film may be subject to a minimum value of brightness gain. Various methods of manufacturing the films are described.

Abstract: Optical films having structured surfaces are used, inter alia, for managing the propagation of light within a display. As displays become larger, it becomes more important that the film be reinforced so as to maintain rigidity. An optical film of the invention has a first layer comprising inorganic fibers embedded within a polymer matrix. A second layer having a structured surface, for providing an optical function to light passing therethrough, is attached to the first layer. The film may have various beneficial optical properties, for example, light that propagates substantially perpendicularly through the first layer may be subject to no more than a certain level of haze or light incident on the film may be subject to a minimum value of brightness gain. Various methods of manufacturing the films are described.

Abstract: A display system includes a display panel, a backlight and a reinforced reflective polarizer disposed between the display panel and the backlight. The reinforced reflective polarizer includes a first layer formed from a polymer matrix embedded with inorganic fibers. The reinforced reflective polarizer also includes a second layer attached to the first layer. The second layer comprises a reflective polarizing layer.

Abstract: An optical film has a first layer and a second layer. The first and second layers each include fibers embedded within respective polymeric matrices. A third layer having a reflective polarizer layer is mounted between the first and second layers.

Abstract: A display includes a liquid crystal display panel, an optical cavity producing substantially collimated light and a birefringent reflective polarizer.

Abstract: A display includes a liquid crystal display panel, an optical cavity producing substantially collimated light and a birefringent reflective polarizer.

Abstract: Optical bodies, for example optical films, are formed with inorganic fibers embedded within a polymer matrix. In some embodiments, the refractive indices of the inorganic fibers and the polymer matrix are matched. There need be no bonding agent between the fibers and the polymer matrix. The inorganic fibers may be glass fibers, ceramic fibers, or glass-ceramic fibers. A structure may be provided on the surface of the optical body, for example to provide optical power to light passing through the optical body. The body may be formed using a continuous process, with a continuous layer of the inorganic fibers being embedded within the matrix which is then solidified.