Abstract: A head assembly for a pulverized coal nozzle includes removeable wear-resistant inserts having vanes. The vanes may be flat or curved to direct a stream of air and pulverized solid fuel particles from the inlet port toward the outlet port. The curved vanes curve in two dimensions to evenly distribute the stream of air and pulverized solid fuel away from the outer surfaces reducing wear and corrosion. The pipe elbow has a removable cover that allows for easy access. The vanes are attached to a wear-resistant replaceable liner thus allowing them to be easily removed and replaced. The wear-resistant liner may be made from several parts for ease of removal and replacement.

Abstract: A head assembly for a pulverized coal nozzle includes removeable wear-resistant inserts having vanes. The vanes may be flat or curved to direct a stream of air and pulverized solid fuel particles from the inlet port toward the outlet port. The curved vanes curve in two dimensions to evenly distribute the stream of air and pulverized solid fuel away from the outer surfaces reducing wear and corrosion. The pipe elbow has a removable cover that allows for easy access. The vanes are attached to a wear-resistant replaceable liner thus allowing them to be easily removed and replaced. The wear-resistant liner may be made from several parts for ease of removal and replacement.

Abstract: A head assembly for a pulverized coal nozzle includes removeable wear-resistant inserts having vanes. The vanes may be flat or curved to direct a stream of air and pulverized solid fuel particles from the inlet port toward the outlet port. The curved vanes curve in two dimensions to evenly distribute the stream of air and pulverized solid fuel away from the outer surfaces reducing wear and corrosion. The pipe elbow has a removable cover that allows for easy access. The vanes are attached to a wear-resistant replaceable liner thus allowing them to be easily removed and replaced. The wear-resistant liner may be made from several parts for ease of removal and replacement.

Abstract: A head assembly 52,152 for a pulverized coal nozzle includes a turning vane 54 or a curved vane 154 disposed within a pipe elbow. The vanes 54,154 are angled relative to the inlet port and the outlet port of the pipe elbow to redirect a stream of air and pulverized solid fuel particles from the inlet port 60,160 toward the outlet port 62,162. The coal rope-breaking vane 56 is pivotable about an axis to adjust an angle of the vanes relative to a stream of air and pulverized solid fuel particles from the inlet port 60,160. An adjustment bar 66 may connect to the vanes 56 and extend outward through the pipe elbow to allow the vanes 56 to be adjusted while the pulverized solid fuel particles flow through the head assembly 52. The pipe elbow may further include inspection ports 68,168 and a removable cover 70,170. The vanes may be attached to the removable cover 70,170 thus allowing them to be easily removed and replaced.

Abstract: A head assembly 52, 152 for a pulverized coal nozzle includes removeable wear-resistant inserts having vanes 54, 151, 153. The vanes 54, 151, 153 may be flat or curved to direct a stream of air and pulverized solid fuel particles from the inlet port 60, 160 toward the outlet port 62, 162. The curved vanes 151, 153 curve in two dimensions to evenly distribute the stream of air and pulverized solid fuel away from the outer surfaces reducing wear and corrosion. The pipe elbow has a removable cover 70, 170 that allows for easy access. The vanes are attached to a wear-resistant replaceable liner 185 thus allowing them to be easily removed and replaced. The wear-resistant liner 185 may be made from several parts 187, 189 for ease of removal and replacement.

Abstract: A simple, economical and reliable swirl register [1000] is described for use with a wall burner of a commercial boiler. It employs a number of spaced swirl blocks [1150] that connect side plates [1110, 1120]. A number of moveable vanes [1130] are provided in the air ducts [1155] created between the swirl blocks [1150]. The vanes [1130] are attached to vane rods [1160] that operate the vanes [1130]. The swirl blocks [1150] are lightweight and rigid structures for holding the side plate [1110] a fixed distance from side plate [1120]. The block construction reduces binding of the vanes [1130] as the swirl register [1000] receives differential heating. The vane rods [1160] extend through a windbox front plate [1250] outside of the windbox area. A linkage assembly [1200] rotates the vane rods [1160]. A motor and gearbox [1230] cause all vanes [1130] to rotate the same amount.

Abstract: Disclosed herein is a novel nozzle tip assembly 250 for rapid replacement of nozzle tips 200 in a solid fuel furnace. The nozzle tip assembly 250 employs a pivot pin assembly 410, 420 430 that is recessed and protected from corrosion/abrasion. It pivotally attaches the nozzle tip 200 to the stationary nozzle 110. It employs a fastener 411 that is accessible from through the central opening of the nozzle tip 200. This allows removal of the nozzle tip from inside the furnace greatly simplifying nozzle tip 200 replacement.

Abstract: Disclosed herein is a novel pivot pin assembly 410, 420 430, 600 for pivotally attaching nozzle tips 200 to stationary nozzles in a solid fuel furnace. The pivot pin assemblies allow rapid replacement of the nozzle tips 200. The pivot pin assembly 410, 420 430, 600 employs fasteners that or recessed or have an aerodynamically shaped head 610. The head 610 includes a leading edge 613 and optionally a trailing edge 615 that are aerodynamically shaped to reduce corrosion and erosion. The pivot pin assembly pivotally attaches the nozzle tip 200 to the stationary nozzle 110. It employs fasteners that are accessible from a furnace side through a central opening of the nozzle tip 200. This allows removal of the nozzle tip 200 from inside the furnace greatly simplifying nozzle tip 200 replacement.

Abstract: A simple, economical and reliable swirl register [1000] is described for use with a wall burner of a commercial boiler. It employs a number of spaced swirl blocks [1150] that connect side plates [1110, 1120]. A number of moveable vanes [1130] are provided in the air ducts [1155] created between the swirl blocks [1150]. The vanes [1130] are attached to vane rods [1160] that operate the vanes [1130]. The swirl blocks [1150] are lightweight and rigid structures for holding the side plate [1110] a fixed distance from side plate [1120]. The block construction reduces binding of the vanes [1130] as the swirl register [1000] receives differential heating. The vane rods [1160] extend through a windbox front plate [1250] outside of the windbox area. A linkage assembly [1200] rotates the vane rods [1160]. A motor and gearbox [1230] cause all vanes [1130] to rotate the same amount.

Abstract: A head assembly 52,152 for a pulverized coal nozzle includes a turning vane 54 or a curved vane 154 disposed within a pipe elbow. The vanes 54,154 are angled relative to the inlet port and the outlet port of the pipe elbow to redirect a stream of air and pulverized solid fuel particles from the inlet port 60,160 toward the outlet port 62,162. The coal rope-breaking vane 56 is pivotable about an axis to adjust an angle of the vanes relative to a stream of air and pulverized solid fuel particles from the inlet port 60,160. An adjustment bar 66 may connect to the vanes 56 and extend outward through the pipe elbow to allow the vanes 56 to be adjusted while the pulverized solid fuel particles flow through the head assembly 52. The pipe elbow may further include inspection ports 68,168 and a removable cover 70,170. The vanes may be attached to the removable cover 70,170 thus allowing them to be easily removed and replaced.

Abstract: A head assembly 52, 152 for a pulverized coal nozzle includes removeable wear-resistant inserts having vanes 54, 151, 153. The vanes 54, 151, 153 may be flat or curved to direct a stream of air and pulverized solid fuel particles from the inlet port 60, 160 toward the outlet port 62, 162. The curved vanes 151, 153 curve in two dimensions to evenly distribute the stream of air and pulverized solid fuel away from the outer surfaces reducing wear and corrosion. The pipe elbow has a removable cover 70, 170 that allows for easy access. The vanes are attached to a wear-resistant replaceable liner 185 thus allowing them to be easily removed and replaced. The wear-resistant liner 185 may be made from several parts 187, 189 for ease of removal and replacement.

Abstract: A pulverized solid fuel nozzle assembly 34 includes a fuel feed pipe 38 and a nozzle tip 36 pivotally secured relative to the fuel feed pipe 38. The fuel feed pipe 38 includes a generally cylindrical shell 99 having a round outlet end 102 and a bulbous protrusion 106 disposed around a perimeter of the round outlet end 102. The nozzle tip 36 includes an inner shell 40 having a round inlet end 108 arranged in concentric relationship with the round outlet end 102 of the generally cylindrical shell 99. The round inlet end 108 is disposed around the bulbous protrusion 106 for forming a seal between the inner shell 40 and the fuel feed pipe 38. The nozzle tip 36 also includes an outer shell 39 arranged in coaxial relationship with the inner shell 40, and an annular air channel 42 disposed between the inner and outer shells 40, 39. The nozzle tip 36 is pivotable about at least one axis 52, 250 for directing a stream of pulverized solid fuel from the inner shell 40.

Abstract: A wear plate assembly includes a body portion and an abutment flange extending from a radially outer circumferential edge of the body portion and substantially normal thereto. The abutment flange is cooperatively configured with respect to another abutment flange of a respective adjacent wear plate that interengages with the wear plate such that a convoluted edge of the another abutment flange of the respective adjacent wear plate intermeshes with a respective convoluted edge of the abutment flange of the wear plate. At least one polygonal recess and a corresponding abutment ramp are substantially aligned therewith at a same latitude on the body portion, the recess further includes a through hole extending through the wear plate. A first clip configured is partially received in the polygonal recess, the clip having a plurality of exposed impact surface faces.

Abstract: A wear plate assembly includes a body portion and an abutment flange extending from a radially outer circumferential edge of the body portion and substantially normal thereto. The abutment flange is cooperatively configured with respect to another abutment flange of a respective adjacent wear plate that interengages with the wear plate such that a convoluted edge of the another abutment flange of the respective adjacent wear plate intermeshes with a respective convoluted edge of the abutment flange of the wear plate. At least one polygonal recess and a corresponding abutment ramp are substantially aligned therewith at a same latitude on the body portion, the recess further includes a through hole extending through the wear plate. A first clip configured is partially received in the polygonal recess, the clip having a plurality of exposed impact surface faces.

Abstract: A coil spring assembly for connection with a separator body to apply a spring force to a grinding roll of a journal assembly to pulverize solid fuel. The coil spring assembly includes: a preload stud having a first end in communication with the journal assembly and an exposed opposite second end extending from the coil spring assembly; a spring adjustment bolt and bearing assembly being fixed relative to the preload stud extending therethrough; and a seal being substantially cylindrical shaped and flexible at least along a central axis thereof.

Abstract: A coil spring assembly for connection with a separator body to apply a spring force to a grinding roll of a journal assembly to pulverize solid fuel. The coil spring assembly includes: a preload stud having a first end in communication with the journal assembly and an exposed opposite second end extending from the coil spring assembly; a spring adjustment bolt and bearing assembly being fixed relative to the preload stud extending therethrough; and a seal being substantially cylindrical shaped and flexible at least along a central axis thereof.

Abstract: A flow control apparatus for a coal pipe containing a stream of primary combustion air carrying pulverized solid fuel particles, includes a frame sealingly secured to an outside surface of the coal pipe around a window opening formed on one side of the pipe. An orifice plate having an orifice opening at the center is supported for pivotal movement in the coal pipe on a spindle extending radially outwardly from an edge portion on one side of the orifice plate and out through the window opening in the pipe. A bearing sleeve is provided for supporting the spindle for rotating movement about a spindle axis extending transversely of the coal pipe across the center thereof. A mounting plate structure for the sleeve is provided and is attached to the frame. A removable handle is attached on an outer end of the spindle for rotating the orifice plate in the coal pipe to vary the effective flow cross-section of the orifice opening for controlling the flow of coal and primary air to a burner.

Abstract: A flow control apparatus for a coal pipe containing a stream of primary combustion air carrying pulverized solid fuel particles, includes a frame sealingly secured to an outside surface of the coal pipe around a window opening formed on one side of the pipe. An orifice plate having an orifice opening at the center is supported for pivotal movement in the coal pipe on a spindle extending radially outwardly from an edge portion on one side of the orifice plate and out through the window opening in the pipe. A bearing sleeve is provided for supporting the spindle for rotating movement about a spindle axis extending transversely of the coal pipe across the center thereof. A mounting plate structure for the sleeve is provided and is attached to the frame. A removable handle is attached on an outer end of the spindle for rotating the orifice plate in the coal pipe to vary the effective flow cross-section of the orifice opening for controlling the flow of coal and primary air to a burner.

Abstract: A new and improved method and apparatus for altering the firing pattern of an existing furnace of the type including at least one pair of vertically spaced apart burners mounted on a wall of the furnace and supplied with secondary air from a common windbox. The method involves cutting a rectangular panel from the furnace wall around a first burner wherein the burner is located asymmetrically toward a first panel end and spaced farther away from a vertically opposite second end of the panel. The cut-out panel is then reversed in orientation from end to end so that the first burner is then spaced farther apart at a greater distance from a second burner. The panel is reinstalled in the furnace wall in reverse orientation thereby providing a greater spacing or staging distance between the first and second burners producing a reduced level of NO.sub.x when the burners are fired.

Abstract: A flame retaining nozzle tip for a burner for a pulverized fuel fired furnace receiving a primary stream of pulverized fuel and primary transport and combustion air for discharge into the combustion zone of the furnace comprises a hollow, open-ended, choke or body having an inlet end of generally polygonal flow cross-section for receiving the stream and an outlet end of generally rounded cross-section for accelerating and discharging the stream into the furnace. The outlet end of the choke has a flow cross-sectional area that is less than that of the inlet end to provide choking action. An elongated center element is mounted in coaxial alignment with a central axis of the choke body extending between the inlet and outlet ends.