Abstract: A liquid coolant tube for a plasma arc cutting torch including a hollow elongated inner body shaped to translate within a hollow elongated outer body. The hollow elongated outer body of the liquid coolant tube is shaped to fixedly connect to the plasma arc cutting torch and includes a set of electrode guides. An external surface of the hollow elongated outer body and the set of electrode guides partially define a set of coolant flow channels between the set of electrode guides. The set of electrode guides are shaped to facilitate alignment of an electrode within the plasma arc cutting torch.

Abstract: A liquid cooled electrode for a contact start plasma arc cutting torch is provided. The electrode includes an elongated body defining a longitudinal axis. The elongated body includes a proximal end shaped to matingly engage a torch body of the plasma arc cutting torch and a distal end located substantially opposite of the proximal end along the longitudinal axis. The electrode also includes one or more contact surfaces disposed on an external surface of the distal end of the electrode body between the proximal and distal ends. The one or more contact surfaces are shaped to physically contact a nozzle disposed within the plasma arc cutting torch during a portion of a pilot arc initiation process. The physical contact is configured to support transmission of a pilot arc current between the electrode and the nozzle with a density of at least about 3000 amps per square inch.

Abstract: A liquid coolant tube for a plasma arc cutting torch including a hollow elongated inner body shaped to translate within a hollow elongated outer body. The hollow elongated outer body of the liquid coolant tube is shaped to fixedly connect to the plasma arc cutting torch and includes a set of electrode guides. An external surface of the hollow elongated outer body and the set of electrode guides partially define a set of coolant flow channels between the set of electrode guides. The set of electrode guides are shaped to facilitate alignment of an electrode within the plasma arc cutting torch.

Abstract: A liquid cooled electrode for a contact start plasma arc cutting torch is provided. The electrode includes an elongated body defining a longitudinal axis. The elongated body includes a proximal end shaped to matingly engage a torch body of the plasma arc cutting torch and a distal end located substantially opposite of the proximal end along the longitudinal axis. The electrode also includes one or more contact surfaces disposed on an external surface of the distal end of the electrode body between the proximal and distal ends. The one or more contact surfaces are shaped to physically contact a nozzle disposed within the plasma arc cutting torch during a portion of a pilot arc initiation process. The physical contact is configured to support transmission of a pilot arc current between the electrode and the nozzle with a density of at least about 3000 amps per square inch.

Abstract: A contact start liquid-cooled plasma arc cutting torch is provided that includes a translatable liquid-cooled electrode, a nozzle, and a multi-piece cathode. The electrode comprises an electrode body defining a proximal end and a distal end along a longitudinal axis of the electrode body. The electrode body includes a coolant cavity configured to receive at least a portion of a coolant tube of the torch for directing a liquid coolant flow distally through the coolant tube within the coolant cavity. The cathode is disposed about the proximal end of the electrode body and includes a first body shaped to matingly engage the electrode and a second body shaped to matingly engage the torch. The first body slidingly engages the second body such that the first body and the electrode are axially translatable relative to the second body along the longitudinal axis.

Abstract: A monopolar fuel cell stack comprising proton exchange membrane fuel cells supplied with a gaseous anodic reactant, preferably hydrogen, and a gaseous cathodic reactant, preferably air. The monopolar fuel cell stack, forming at least one substantially planar array, includes a liquid water retention barrier disposed over an electrode to retain liquid water within the fuel cells. The barrier is preferably used over the cathode side of each fuel cell and allows excess air flow to cool the fuel cell stack without drying the membrane in each fuel cell. The liquid water retention barrier may be either: (i) a thin, gas permeable, liquid water impermeable membrane; (ii) a thin, porous sheet of material; or (iii) a thin, substantially solid sheet of material except for a plurality of small through-holes that penetrate from one side of the sheet to an opposing side of the same sheet.

Abstract: A bipolar, filter press-like electrochemical cell stack comprising a plurality of electrochemical cells, where each electrochemical cell is supplied with a gaseous anodic reactant and either supplied with a gaseous cathodic reactant or produces a gaseous cathodic product, and where each electrochemical cell avoids drying out the ion exchange membrane polymer electrolyte, avoids flooding at the cathode, facilitates recovery of liquid water at the anode, and reduces water losses from at least one of the electrodes. A water retention barrier is variously positioned, such as between a gas diffusion electrode and a fluid flow field. The barrier may be either: (i) a thin, gas permeable, liquid water impermeable membrane; (ii) a thin, porous sheet of material; or (iii) a thin, substantially solid sheet of material except for a plurality of small through-holes that penetrate from one side of the sheet to an opposing side of the same sheet.

Abstract: A method for the anodic electrochemical synthesis of ammonia gas. The method comprises providing an electrolyte between an anode and a cathode, providing nitrogen and hydrogen gases to the cathode, oxidizing negatively charged nitrogen-containing species and negatively charged hydrogen-containing species present in the electrolyte at the anode to form adsorbed nitrogen species and adsorbed hydrogen species, respectively, and reacting the adsorbed nitrogen species with the adsorbed hydrogen species to form ammonia. Nitrogen and hydrogen gases may be provided through a porous cathode substrate. The negatively charged nitrogen-containing species in the electrolyte may be produced by reducing nitrogen gas at the cathode and/or by supplying a nitrogen-containing salt, such as lithium nitride, into the molten salt electrolyte.

Abstract: This invention is an improved fuel cell design for use at low pressure. The invention has a reduced number of component parts to reduce fabrication costs, as well as a simpler design that permits the size of the system to be reduced at the same time as performance is being improved. In the present design, an adjacent anode and cathode pair are fabricated using a common conductive element, with that conductive element serving to conduct the current from one cell to the adjacent one. This produces a small and simple system suitable for operating with gas fuels or alternatively directly with liquid fuels, such as methanol, dimethoxymethane, or trimethoxymethane. The use of these liquid fuels permits the storage of more energy in less volume while at the same time eliminating the need for handling compressed gases which further simplifies the fuel cell system.

Abstract: A method for electrochemical synthesis of ammonia gas comprising providing an electrolyte between an anode and a cathode, providing hydrogen gas to the anode, oxidizing negatively charged nitrogen-containing species present in the electrolyte at the anode to form an adsorbed nitrogen species, and reacting the hydrogen with the adsorbed nitrogen species to form ammonia. Preferably, the hydrogen gas is provided to the anode by passing the hydrogen gas through a porous anode substrate. It is also preferred to produce the negatively charged nitrogen-containing species in the electrolyte by reducing nitrogen gas at the cathode. However, the negatively charged nitrogen-containing species may also be provided by supplying a nitrogen-containing salt, such as lithium nitride, into the molten salt electrolyte mixture in a sufficient amount to provide some or all of the nitrogen consumed in the production of ammonia.

Abstract: Electrochemical apparatus and methods that support periodic, non-steady state, or discontinuous operation without suffering degradation of materials or loss of efficiency. The invention provides a means for positioning one or more electrodes into contact with electrolyte and means for retracting the one or more electrodes out of contact with the electrolyte. The means for positioning and means for retracting may be the same device or different devices. The means for positioning and means for retracting may be designed to provide automatic, passive, or fail-safe retraction of the electrode upon a given shutdown condition, such as a voltage of less than one Volt being applied between the first and second electrodes, expiration of a time period, an ozone concentration greater than a setpoint ozone concentration, contact pressure of less than 5 psig, and combinations thereof.

Abstract: Assembling electrochemical cell components using a bonding agent comprising aligning components of the electrochemical cell, applying a bonding agent between the components to bond the components together, placing the components within a container that is essentially a pliable bag, and drawing a vacuum within the bag, wherein the bag conforms to the shape of the components from the pressure outside the bag, thereby holding the components securely in place. The vacuum is passively maintained until the adhesive has cured and the components are securely bonded. The bonding agent used to bond the components of the electrochemical cell may be distributed to the bonding surface from distribution channels in the components. To prevent contamination with bonding agent, some areas may be treated to produce regions of preferred adhesive distribution and protected regions. Treatments may include polishing, etching, coating and providing protective grooves between the bonding surfaces and the protected regions.

Abstract: A hydrogen-oxygen fuel cell operates with greater safety if a leak develops between the anode and the cathode sides of the fuel cell allowing hydrogen and oxygen to become mixed on whichever side operates at the lower pressure. A recombination catalyst is disposed within the fuel cell to catalyze the recombination reaction of hydrogen and oxygen to form water and prevent the formation of an explosive mixture. The hydrogen-oxygen recombination catalyst is disposed in a hydrogen distribution system, an oxygen distribution system, or a combination thereof. Suitable recombination catalysts include platinum or alloys thereof, palladium, gold, tin, and combinations thereof, with or without platinum. Still other suitable recombination catalysts include, for example, noble metals, nickel-paladium, and nickel oxides.

Abstract: Protecting a membrane and electrode assembly in an electrochemical cell having one or more electrocatalysts in intimate contact with the membrane during storage or shipment of the cell. The membrane may be provided in either the non-proton form of a dry or hydrated cation exchange membrane, such as an alkali metal cation form or an ammonium cation form; the wet or dry precursor form of a cation exchange membrane, such as the non-ionically conducting sulfonyl-fluoride polymer membrane; or the dry proton form of a cation exchange membrane. These membrane surfaces are not acidic under open circuit conditions experienced during storage or shipment of the cell. Since some electrocatalysts are degraded during contact with the acidic surface of a hydrated membrane, the non-acidic surface of the membrane protects these electrocatalysts. The method may be used on newly assembled electrochemical cells, on cells being taken out of service, and on membrane and electrode assemblies.

Abstract: The present invention relates to an oxygen electrode for a unitized regenerative hydrogen-oxygen fuel cell and the unitized regenerative fuel cell having the oxygen electrode. The oxygen electrode contains components electrocatalytically active for the evolution of oxygen from water and the reduction of oxygen to water, and has a structure that supports the flow of both water and gases between the catalytically active surface and a flow field or electrode chamber for bulk flow of the fluids. The electrode has an electrocatalyst layer and a diffusion backing layer interspersed with hydrophilic and hydrophobic regions. The diffusion backing layer consists of a metal core having gas diffusion structures bonded to the metal core.

Abstract: An apparatus that prevents an undesirable chemical reaction between different liquid chemical streams in a dispenser comprising a dispenser having a common manifold leading to a use locus. The common manifold has a pumping station directed to the common manifold and the pumping station has at least two chemical input lines. The dispenser is controlled by an electromechanical controller that prevents pumping two liquid chemical streams in sequence without an intervening water flush and prevents pumping two liquid chemical streams simultaneously. The liquid inputs to the pumping station are keyed such that the inputs can be connected only to containers that fit the keyed inputs.

Abstract: Disclosed is a geometric lockout coupler assembly comprising a probe capable of reversibly moving between an open position and a closed position, the open position permitting fluid to pass through the probe; and a bung cup sized and configured to accept the probe. The probe further comprises a geometric configuration which cooperates with the complementarily shaped bung cup to allow fluid to flow through the probe while not permitting other probes to cooperate with the bung cup.