Abstract: An aluminum alloy vehicle structural component defining an out-of-plane aperture with its main portion. A recessed portion is inset from the main portion having a bed sub-portion out-of-plane with the main portion that defines the aperture. The recessed portion also provides a strain hardened sub-portion, or stiffened ring of material, around the aperture. When the main portion is subjected to in-plane tension due to bending, the strain primarily concentrates along the strain hardened sub-portion (the stiffened ring) and by-passes the aperture. As a result the perimeter of the aperture undergoes less straining than if the aperture was in-plane with the main portion. The out-of-plane aperture, the bed sub-portion surrounding the aperture, and the strain hardened sub-portion surrounding the bed sub-portion may improve the overall structural robustness of the aluminum alloy structural component when subjected to in-plane tension.

Abstract: A cage assembly is provided to protect a battery pack in a vehicle. The cage assembly includes a top sub-assembly and a bottom sub-assembly that are secured together to protect the battery pack. U-shaped frames and base frames are connected together by tubular members. A method of making a cage for a battery pack of a vehicle is provided. The method may include assembling a first plurality of spaced tubes and a plurality of spaced inverted U-shaped frames to from a first sub-assembly. The method may also include assembling a second plurality of spaced tubes and a plurality of spaced frames to form a second sub-assembly. The first sub-assembly and the second sub-assembly may be assembled together to enclose the battery pack.

Abstract: A hinge for a hood of a vehicle includes a first bracket; a member rotatably coupled to the first bracket, and a second bracket rotatably coupled to the member. An actuator includes a base connected to the member and a rod moveable relative to the base. The rod moves from a retracted position to an extended position in contact with the second bracket for rotating the second bracket relative to the member.

Abstract: A pedestrian protection apparatus for a motor vehicle is disclosed. The apparatus includes a catcher beam and a catcher beam support assembly including a catcher beam support to which the beam is attached. The support is movable between stowed and deployed positions. The apparatus includes a bumper energy absorber and a bumper beam. The assembly is positioned adjacent the absorber and is either substantially within or adjacent to the bumper beam. The apparatus includes a mechanical, electromechanical or pneumatic actuator to allow the support to move to its deployed position. A pedestrian impact sensor sends a signal to a control unit in the event of an imminent pedestrian impact. The control unit then signals the assembly to allow the catcher beam to move to its deployed position using the actuator. In the event of a false positive deployment, the actuator retracts the catcher beam to its stowed position.

Abstract: A beam sub-assembly for a vehicle includes a beam member and at least one carbon-fiber prepreg bonded to a first portion of an exterior surface of the beam member so as to cover an entire length of the beam member along the first portion.

Abstract: A hinge for a hood of a vehicle includes a first bracket; a member rotatably coupled to the first bracket, and a second bracket rotatably coupled to the member. An actuator includes a base connected to the member and a rod moveable relative to the base. The rod moves from a retracted position to an extended position in contact with the second bracket for rotating the second bracket relative to the member.

Abstract: A pedestrian protection apparatus for a motor vehicle is disclosed. The apparatus includes a catcher beam and a catcher beam support assembly including a catcher beam support to which the beam is attached. The support is movable between stowed and deployed positions. The apparatus includes a bumper energy absorber and a bumper beam. The assembly is positioned adjacent the absorber and either substantially within or adjacent to the bumper beam. The apparatus includes a mechanical, electromechanical or pneumatic actuator to allow the support to move to its deployed position. A pedestrian impact sensor sends a signal to a control unit in the event of an imminent pedestrian impact. The control unit then signals the assembly to allow the catcher beam to move to its deployed position by the use of the actuator. In the event of a false positive deployment, the actuator retracts the catcher beam to its stowed position.

Abstract: An energy absorption system comprises a vehicle bumper, an energy absorption member attached to the vehicle bumper, and a plurality of ribs having respective first ends that are hingedly attached to the energy absorption member. The ribs extend between the energy absorption member and the bumper. The ribs may be actuated based on the speed information from the onboard vehicle communication network.

Abstract: Described herein is a rear seat airbag deployment system, a rear seat airbag of the rear seat airbag deployment system, and a method of deploying the rear seat airbag. The rear seat airbag is configured in a substantially ‘U’ shape to encompass both the front and rear sides of rear seat occupants when the rear seat airbag is deployed. It follows that the rear seat airbag provides a safety cage that surrounds rear seat passengers upon deployment. Exemplary embodiments may further include an airbag deployment tool for gathering vehicle state information, analyzing the vehicle state information, determining whether to deploy one or more airbags, and controlling the deployment of the rear seat airbag.

Abstract: A window wiper system is provided for enhanced performance in winter weather conditions. The wiper system includes a wiper assembly having a wiper base, a wiper arm pivotally connected to the wiper base and wiper blade carried on the wiper arm. An actuator carried on the wiper assembly selectively displaces the wiper arm between an operating position wherein the wiper blade engages and sweeps the vehicle window and a raised position wherein the wiper blade is lifted from the vehicle window. When the wiper blade is displaced from the raised position to the operating position it impacts the window with sufficient force to remove any accumulated ice from the wiper assembly without damaging the assembly or the window.

Abstract: An automobile seat includes a cushion, a back coupled with the cushion, and a mounting unit. The mounting unit includes a mounting track and an actuator slidably coupled with the mounting track and coupled with the cushion. The actuator is extendable along an axis to move the cushion toward and away from the mounting track and is rotatable about the axis to rotate the cushion relative to the mounting track.

Abstract: A vehicle seat includes a seat base, a seatback and a vertical guide frame connecting a rear portion of the seat base to a bottom portion of the seatback. The bottom portion of the seatback slidably engages the vertical guide frame. At least one actuator is adapted to move the seatback between a plurality of vertical positions relative to the seat base.

Abstract: A vehicle armrest assembly for a door and console includes a linear actuator extending vertically through at least a portion of an armrest substrate and having a pin at an upper end, a support plate positioned above the armrest substrate and having a slot, wherein the pin slidably engages the slot to allow the support plate to operate laterally along the slot and rotationally about the pin between a plurality of lateral and rotational positions, respectively. The linear actuator vertically operates the support plate between a plurality of vertical positions and a cover member is disposed over the support plate.

Abstract: A side impact system for a vehicle includes a trim panel and an armrest core supported by the trim panel. The armrest core is moveable translationally relative to the trim panel from a supporting position to a deployed position below the supporting position. An actuator is connected to the armrest core for moving the armrest core from the supporting position to the deployed position. In the supporting position, the armrest core may be adjacent a ribs of an occupant and, in the deployed position, the armrest core may be adjacent the hips of the occupant. The actuator may move the armrest core to the deployed position during a side impact of the vehicle to reduce the likelihood that the armrest core is pushed into the ribs of the occupant.

Abstract: A cage assembly is provided to protect a battery pack in a vehicle. The cage assembly includes a top sub-assembly and a bottom sub-assembly that are secured together to protect the battery pack. U-shaped frames and base frames are connected together by tubular members.

Abstract: An automobile seat includes a cushion, a back coupled with the cushion, and a mounting unit. The mounting unit includes a mounting track and an actuator slidably coupled with the mounting track and coupled with the cushion. The actuator is extendable along an axis to move the cushion toward and away from the mounting track and is rotatable about the axis to rotate the cushion relative to the mounting track.

Abstract: A roof bow for a vehicle is provided that has a “bow-tie” shape including a central portion flanked by two triangular portions. The triangular portions are joined to right and left roof brackets that are, in turn, joined to right and left roof rails. The bow-tie roof bow may be assembled from extruded tubular parts. The bow-tie roof bow may be assembled in a clamshell structure including an upper shell and a lower shell that are joined together by welding. The roof bow may be formed in one piece as a sheet metal stamping having side portions that are wider than the central portion.

Abstract: A vehicle curtain system comprises a curtain having at least a front wall and two side walls, at least one pretensioner having a corresponding pretensioner cable, and a plurality of tethers, each having a first end attached to the curtain.

Abstract: An airbag has a main panel and at least one side panels that is arranged to extend substantially perpendicularly from the main panel when the airbag is inflated. At least one inflator is arranged to inflate all of the panels. The airbag, e.g., via the main panel, may be secured to a back of a vehicle seat.

Abstract: An energy absorbing member for a bumper assembly of a vehicle includes an open-celled foam. A magnetorheological fluid is disposed in the open-celled foam. A magnetic field source selectively controls a magnetic field in the open-celled foam. The open-celled foam includes cell walls and the magnetorheological fluid coats the cell walls and defines open cells unfilled by magnetorheological fluid.