Patents by Inventor Orest Bula

Orest Bula has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7492941
    Abstract: An automated system for analyzing mask defects in a semiconductor manufacturing process is presented. This system combines results from an inspection tool and design layout data from a design data repository corresponding to each mask layer being inspected with a computer program and a predetermined rule set to determine when a defect on a given mask layer has occurred. Mask inspection results include the presence, location and type (clear or opaque) of defects. Ultimately, a determination is made as to whether to scrap, repair or accept a given mask based on whether the defect would be likely to cause product failure. Application of the defect inspection data to the design layout data for each mask layer being inspected prevents otherwise acceptable wafer masks from being scrapped when the identified defects are not in critical areas of the mask.
    Type: Grant
    Filed: June 27, 2007
    Date of Patent: February 17, 2009
    Assignee: International Business Machines Corporation
    Inventors: James A. Bruce, Orest Bula, Edward W. Conrad, William C. Leipold, Michael S. Hibbs, Joshua J. Krueger
  • Patent number: 7492940
    Abstract: An automated system for analyzing mask defects in a semiconductor manufacturing process is presented. This system combines results from an inspection tool and design layout data from a design data repository corresponding to each mask layer being inspected with a computer program and a predetermined rule set to determine when a defect on a given mask layer has occurred. Mask inspection results include the presence, location and type (clear or opaque) of defects. Ultimately, a determination is made as to whether to scrap, repair or accept a given mask based on whether the defect would be likely to cause product failure. Application of the defect inspection data to the design layout data for each mask layer being inspected prevents otherwise acceptable wafer masks from being scrapped when the identified defects are not in critical areas of the mask.
    Type: Grant
    Filed: June 12, 2007
    Date of Patent: February 17, 2009
    Assignee: International Business Machines Corporation
    Inventors: James A. Bruce, Orest Bula, Edward W. Conrad, William C. Leipold, Michael S. Hibbs, Joshua J. Krueger
  • Publication number: 20070248257
    Abstract: An automated system for analyzing mask defects in a semiconductor manufacturing process is presented. This system combines results from an inspection tool and design layout data from a design data repository corresponding to each mask layer being inspected with a computer program and a predetermined rule set to determine when a defect on a given mask layer has occurred. Mask inspection results include the presence, location and type (clear or opaque) of defects. Ultimately, a determination is made as to whether to scrap, repair or accept a given mask based on whether the defect would be likely to cause product failure. Application of the defect inspection data to the design layout data for each mask layer being inspected prevents otherwise acceptable wafer masks from being scrapped when the identified defects are not in critical areas of the mask.
    Type: Application
    Filed: June 27, 2007
    Publication date: October 25, 2007
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: James BRUCE, Orest BULA, Edward CONRAD, William LEIPOLD, Michael HIBBS, Joshua KRUEGER
  • Publication number: 20070237384
    Abstract: An automated system for analyzing mask defects in a semiconductor manufacturing process is presented. This system combines results from an inspection tool and design layout data from a design data repository corresponding to each mask layer being inspected with a computer program and a predetermined rule set to determine when a defect on a given mask layer has occurred. Mask inspection results include the presence, location and type (clear or opaque) of defects. Ultimately, a determination is made as to whether to scrap, repair or accept a given mask based on whether the defect would be likely to cause product failure. Application of the defect inspection data to the design layout data for each mask layer being inspected prevents otherwise acceptable wafer masks from being scrapped when the identified defects are not in critical areas of the mask.
    Type: Application
    Filed: June 12, 2007
    Publication date: October 11, 2007
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: James BRUCE, Orest BULA, Edward CONRAD, William LEIPOLD, Michael HIBBS, Joshua KRUEGER
  • Patent number: 7257247
    Abstract: An automated system for analyzing mask defects in a semiconductor manufacturing process is presented. This system combines results from an inspection tool and design layout data from a design data repository corresponding to each mask layer being inspected with a computer program and a predetermined rule set to determine when a defect on a given mask layer has occurred. Mask inspection results include the presence, location and type (clear or opaque) of defects. Ultimately, a determination is made as to whether to scrap, repair or accept a given mask based on whether the defect would be likely to cause product failure. Application of the defect inspection data to the design layout data for each mask layer being inspected prevents otherwise acceptable wafer masks from being scrapped when the identified defects are not in critical areas of the mask.
    Type: Grant
    Filed: February 21, 2002
    Date of Patent: August 14, 2007
    Assignee: International Business Machines Corporation
    Inventors: James A. Bruce, Orest Bula, Edward W. Conrad, William C. Leipold, Michael S. Hibbs, Joshua J. Krueger
  • Patent number: 6704695
    Abstract: A method and structure for creating a photomask data set includes inputting a design data set, creating a simulated printed data set by applying a lithography simulation model to chosen levels of the design data set, merging each chosen level of the design data set with each corresponding level of the simulated printed data set in order to produce a merged design data set, applying at least one test to the merged design data set, correcting the design data set based on results of the test to produce a corrected design data set, repeating the creating of the simulated printed data, merging, applying the test and correcting using the corrected design data set until the corrected design data set passes the test, and outputting the corrected design data set as the photomask data set.
    Type: Grant
    Filed: July 16, 1999
    Date of Patent: March 9, 2004
    Assignee: International Business Machines Corporation
    Inventors: Orest Bula, Daniel C. Cole, Edward W. Conrad, William C. Leipold
  • Patent number: 6667136
    Abstract: A method and structure for a photomask that includes a substrate having a first transmittance, a first pattern to be transferred to a photosensitive layer (the first pattern having a second transmittance lower than the first transmittance) and a second pattern having a third transmittance greater than the second transmittance and less than the first transmittance. The second pattern is adjacent at least a portion of the first pattern, and the substrate and the second pattern transmit light substantially in phase.
    Type: Grant
    Filed: July 22, 2002
    Date of Patent: December 23, 2003
    Assignee: International Business Machines Corporation
    Inventors: Orest Bula, Daniel C. Cole, Edward W. Conrad, William C. Leipold
  • Patent number: 6627361
    Abstract: An assist feature is formed on a lithographic reticle or mask using a hybrid resist and an exposure dose such that only an annular area is effectively exposed having a width that is potentially less than the minimum feature size that can be resolved by the mask exposure tool to simultaneously or sequentially form both a feature of interest and an assist feature for enhancing imaging of the feature of interest when the feature is printed to a wafer. Since the assist feature can be imaged simultaneously with the feature of interest or multiple assist features imaged concurrently, possibly between closely spaced features, data volume and mask writing time are greatly reduced. The invention is particularly applicable to the scaling of contact holes for connections to active devices in extremely high density integrated circuits.
    Type: Grant
    Filed: July 9, 2001
    Date of Patent: September 30, 2003
    Assignee: International Business Machines Corporation
    Inventors: Orest Bula, Michael S. Hibbs, Steven J. Holmes, Paul A. Rabidoux
  • Publication number: 20030161525
    Abstract: An automated system for analyzing mask defects in a semiconductor manufacturing process is presented. This system combines results from an inspection tool and design layout data from a design data repository corresponding to each mask layer being inspected with a computer program and a predetermined rule set to determine when a defect on a given mask layer has occurred. Mask inspection results include the presence, location and type (clear or opaque) of defects. Ultimately, a determination is made as to whether to scrap, repair or accept a given mask based on whether the defect would be likely to cause product failure. Application of the defect inspection data to the design layout data for each mask layer being inspected prevents otherwise acceptable wafer masks from being scrapped when the identified defects are not in critical areas of the mask.
    Type: Application
    Filed: February 21, 2002
    Publication date: August 28, 2003
    Applicant: International Business Machines Corporation
    Inventors: James A. Bruce, Orest Bula, Edward W. Conrad, William C. Leipold, Michael S. Hibbs, Joshua J. Krueger
  • Patent number: 6577406
    Abstract: A control target structure and method for monitoring the lithographic affects on minimum feature in a lithographic process. The control target uses line array elements having a nominal width. By changing the shape of the line-ends of the elements the control target can be optimized for controlling either focus or dose.
    Type: Grant
    Filed: January 17, 2002
    Date of Patent: June 10, 2003
    Assignee: International Business Machines Corporation
    Inventors: James A. Bruce, Orest Bula, Emily E. Fisch
  • Patent number: 6539321
    Abstract: Method for effecting edge bias correction of topography-induced linewidth variations which are encountered in printed or integrated circuits on substrates or semiconductor devices for electronic packages. The method modifies data for current levels which is predicated on prior level data and models, as to the manner in which topography will affect the resist and/or antireflective coating (ARC) thicknesses, so as to improve upon linewidth (LW) control and, in general, imparting improved processing windows. The method can be implemented in the form of computer-executable instructions which are embodied in one or more program modules stored on computer-usable media.
    Type: Grant
    Filed: July 17, 2001
    Date of Patent: March 25, 2003
    Assignee: International Business Machines Corporation
    Inventors: James A. Bruce, Orest Bula, Edward W. Conrad, William C. Leipold
  • Publication number: 20030018443
    Abstract: Method for effecting edge bias correction of topography-induced linewidth variations which are encountered in printed or integrated circuits on substrates or semiconductor devices for electronic packages. The method modifies data for current levels which is predicated on prior level data and models, as to the manner in which topography will affect the resist and/or antireflective coating (ARC) thicknesses, so as to improve upon linewidth (LW) control and, in general, imparting improved processing windows. The method can be implemented in the form of computer-executable instructions which are embodied in one or more program modules stored on computer-usable media.
    Type: Application
    Filed: July 17, 2001
    Publication date: January 23, 2003
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: James A. Bruce, Orest Bula, Edward W. Conrad, William C. Leipold
  • Publication number: 20030008220
    Abstract: A method and structure for a photomask that includes a substrate having a first transmittance, a first pattern to be transferred to a photosensitive layer (the first pattern having a second transmittance lower than the first transmittance) and a second pattern having a third transmittance greater than the second transmittance and less than the first transmittance. The second pattern is adjacent at least a portion of the first pattern, and the substrate and the second pattern transmit light substantially in phase.
    Type: Application
    Filed: July 22, 2002
    Publication date: January 9, 2003
    Inventors: Orest Bula, Daniel C. Cole, Edward W. Conrad, William C. Leipold
  • Publication number: 20030008216
    Abstract: An assist feature is formed on a lithographic reticle or mask using a hybrid resist and an exposure dose such that only an annular area is effectively exposed having a width that is potentially less than the minimum feature size that can be resolved by the mask exposure tool to simultaneously or sequentially form both a feature of interest and an assist feature for enhancing imaging of the feature of interest when the feature is printed to a wafer. Since the assist feature can be imaged simultaneously with the feature of interest or multiple assist features imaged concurrently, possibly between closely spaced features, data volume and mask writing time are greatly reduced. The invention is particularly applicable to the scaling of contact holes for connections to active devices in extremely high density integrated circuits.
    Type: Application
    Filed: July 9, 2001
    Publication date: January 9, 2003
    Applicant: International Business Machines Corporation
    Inventors: Orest Bula, Michael S. Hibbs, Steven J. Holmes, Paul A. Rabidoux
  • Patent number: 6458493
    Abstract: A method and structure for a photomask that includes a substrate having a first transmittance, a first pattern to be transferred to a photosensitive layer (the first pattern having a second transmittance lower than the first transmittance) and a second pattern having a third transmittance greater than the second transmittance and less than the first transmittance. The second pattern is adjacent at least a portion of the first pattern, and the substrate and the second pattern transmit light substantially in phase.
    Type: Grant
    Filed: June 4, 1999
    Date of Patent: October 1, 2002
    Assignee: International Business Machines Corporation
    Inventors: Orest Bula, Daniel C. Cole, Edward W. Conrad, William C. Leipold
  • Publication number: 20020122187
    Abstract: A control target structure and method for monitoring the lithographic affects on minimum feature in a lithographic process. The control target uses line array elements having a nominal width. By changing the shape of the line-ends of the elements the control target can be optimized for controlling either focus or dose.
    Type: Application
    Filed: January 17, 2002
    Publication date: September 5, 2002
    Inventors: James A. Bruce, Orest Bula, Emily E. Fisch
  • Patent number: 6429469
    Abstract: A structure for a semiconductor chip which includes a first region having first cells for storing and processing data, and a second region outside the first region having OPC structures, wherein the OPC structures comprise decoupling capacitors. The line widths of the active gates of first cells are the same size or similar in size as the OPC structures. The OPC structures reduce proximity effects of active devices in the first cells, and comprise N-type FETs and P-type FETs, that are located in the second region. The OPC structures may have a width greater than the first cells. The second region can be multiple OPC structures, whereby the second region comprises multiple decoupling capacitors. The active devices in the first cells are separated by a first distance and the OPC structures are separated from the active devices by the first distance.
    Type: Grant
    Filed: November 2, 2000
    Date of Patent: August 6, 2002
    Assignee: International Business Machines Corporation
    Inventors: Archibald J. Allen, Orest Bula, John M. Cohn, Daniel Cole, Edward W. Conrad, William C. Leipold
  • Patent number: 6425112
    Abstract: A method and computer system are provided for checking integrated circuit designs for design rule violations. The method may include generating a working design data set, creating a wafer image data set, comparing the wafer image data set to the design rules to produce an error list and automatically altering the working design data set when the comparing indicates a design rule violation. The method further automatically repeats the creating, the comparing and the automatically altering until no design rule violations occur or no solution to the errors exists.
    Type: Grant
    Filed: June 17, 1999
    Date of Patent: July 23, 2002
    Assignee: International Business Machines Corporation
    Inventors: Orest Bula, Daniel C. Cole, Edward W. Conrad, William C. Leipold
  • Patent number: 6395438
    Abstract: A method for including etch bias corrections in pre-processing of integrated circuit design data to compensate for deviations introduced during lithographic printing and etching. The design data is segmented, and etch bias corrections are applied to the segments based on their proximity to adjacent design features. Adjusted or corrected design data is produced which may be used to create a mask which includes etch bias corrections for better fidelity and reproduction of the original design in the etching step. Etch bias corrections may also be applied based upon characteristics of regions defined in the design, or on a pattern density of the design.
    Type: Grant
    Filed: January 8, 2001
    Date of Patent: May 28, 2002
    Assignee: International Business Machines Corporation
    Inventors: James A. Bruce, Orest Bula, Edward W. Conrad, William C. Leipold
  • Patent number: 6383719
    Abstract: Fine feature lithography is enhanced by selectively providing exposures to correct for effects such as foreshortening, corner rounding, nested to isolated print bias, feature size dependent bias, and other image biases in semiconductor processing. These results are achieved by increasing the local exposure dose in critical areas of specific images, such as line ends and corners. The general process incorporates techniques which tailor the exposure dose as a function of position to achieve the desired final image shape. The techniques include contrast enhancement layers (CEL), scanning optical beams, and exposures with different masks. In one embodiment the process of forming a pattern comprises the steps of providing a substrate having a photosensitive coating, exposing the center area of the pattern on the photosensitive coating with one mask, and exposing ends of the pattern on the photosensitive coating without exposing the center area with a second mask.
    Type: Grant
    Filed: May 19, 1998
    Date of Patent: May 7, 2002
    Assignee: International Business Machines Corporation
    Inventors: Orest Bula, Daniel Cole, Edward W. Conrad, Stephen E. Knight, Robert K. Leidy