Patents by Inventor Osamu Kawano

Osamu Kawano has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10428409
    Abstract: The issue of the present invention is to provide a hot-rolled steel sheet with excellent press formability and method for producing the steel sheet, wherein the steel sheet has not only hole expandability but also stretch flanging workability by not assessing hole expandability for stretch flanging as conventional but an actual phenomena of side-bend elongation.
    Type: Grant
    Filed: March 16, 2012
    Date of Patent: October 1, 2019
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Daisuke Maeda, Osamu Kawano, Kazuya Ootsuka
  • Patent number: 10384256
    Abstract: Tooling used in a punching process which uses a die and projecting punch to form a worked material of steel sheet into a predetermined outer shape, in which tooling for punching, a radius of curvature Rd of a die cutting edge is from 0.03 mm to 0.2 mm and an angle (?) formed by a tangent drawn from a punch cutting edge to a projection shoulder and a direction perpendicular to a direction of movement of the punch is from 12° to 72°, and a punching method and shaping method using the same, are provided. Further, when making the die cutting edge (shoulder R part) a two-stage R of radii of curvature R1 and R2 and making a slant of a line passing through the centers of R1 and R2 ?, by making 0.03 mm?R1?0.2 mm, 1?R2/R1?5, 0?R2(1?sin ?1)?0.3t, and 30°???90°, punching hole expandability can be improved.
    Type: Grant
    Filed: November 11, 2014
    Date of Patent: August 20, 2019
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Yuzo Takahashi, Osamu Kawano, Tatsuo Yokoi, Junji Haji, Satoshi Horioka
  • Patent number: 10273566
    Abstract: A hot-rolled steel sheet includes, as a chemical composition, by mass %, C: 0.030% to 0.10%, Mn: 0.5% to 2.5%, and Si+Al: 0.100% to 2.5%, in which the steel sheet has a microstructure including, by area fraction, ferrite: 80% or more, martensite: 3% to 15.0%, and pearlite: less than 3.0%, in which a number density of martensite having an equivalent circle diameter of 3 ?m or more at a position which is at a depth of ¼ of the steel sheet thickness from the surface of the steel sheet, is 5.0 pieces/10000 ?m2 or less, and the following Expression (1) is satisfied. R/DM2?1.00??Expression (1) Here, R is an average martensite interval (?m) defined by the following Expression (2), and DM is a martensite average diameter (?m). R={12.5×(?/6VM)0.5?(?)0.5}×DM??Expression (2) Here, VM is a martensite area fraction (%) and DM is the martensite average diameter (?m).
    Type: Grant
    Filed: December 11, 2012
    Date of Patent: April 30, 2019
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Daisuke Maeda, Osamu Kawano, Junji Haji, Fuminori Tasaki
  • Patent number: 9732405
    Abstract: A hot rolled steel sheet includes, as a chemical composition, at least one selected from Ti, REM, and Ca, and includes, as a metallographic structure, a ferrite as a primary phase, at least one of a martensite and a residual austenite as a secondary phase, and plural inclusions, wherein a total length in the rolling direction of both inclusion-cluster whose length in the rolling direction is 30 ?m or more and independent-inclusion whose length in the rolling direction is 30 ?m or more is 0 mm to 0.25 mm per 1 mm2.
    Type: Grant
    Filed: March 16, 2012
    Date of Patent: August 15, 2017
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yuzo Takahashi, Junji Haji, Osamu Kawano
  • Patent number: 9617626
    Abstract: The present invention provides a high-strength steel sheet including: C: 0.03 to 0.25 mass %, Si: 0.1 to 2.0 mass %, Mn: 0.5 to 3.0 mass %, P: not more than 0.05 mass %, T.O: not more than 0.0050 mass %, S: 0.0001 to 0.01 mass %, N: 0.0005 to 0.01 mass %, acid-soluble Al: more than 0.01 mass %, Ca: 0.0005 to 0.0050 mass %, and a total of at least one element of Ce, La, Nd, and Pr: 0.001 to 0.01 mass %, with a balance including iron and inevitable impurities, in which the steel sheet contains a chemical component on a basis of mass that satisfies 0.7<100×([Ce]+[La]+[Nd]+[Pr])/[acid-soluble Al]?70 and 0.
    Type: Grant
    Filed: February 23, 2012
    Date of Patent: April 11, 2017
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Kenichi Yamamoto, Hideaki Yamamura, Yuzo Takahashi, Osamu Kawano, Kohsuke Kume, Junji Haji, Daisuke Maeda, Yoshihiro Suwa
  • Publication number: 20160243606
    Abstract: Punching hole expandability of high strength thin-gauge steel sheet is improved for the purpose of application of high strength thin-gauge steel sheet to auto parts so as to lighten the weight of automobiles. Tooling used in a punching process which uses a die and projecting punch to form a worked material of steel sheet into a predetermined outer shape, in which tooling for punching, a radius of curvature Rd of a die cutting edge is from 0.03 mm to 0.2 mm and an angle (?) formed by a tangent drawn from a punch cutting edge to a projection shoulder and a direction perpendicular to a direction of movement of the punch is from 12° to 72°, and a punching method and shaping method using the same, are provided. Further, when making the die cutting edge (shoulder R part) a two-stage R of radii of curvature R1 and R2 and making a slant of a line passing through the centers of R1 and R2 ?, by making 0.03 mm?R1?0.2 mm, 1?R2/R1?5, 0?R2(1?sin ?1)?0.3t, and 30°???90°, punching hole expandability can be improved.
    Type: Application
    Filed: November 11, 2014
    Publication date: August 25, 2016
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yuzo Takahashi, Osamu Kawano, Tatsuo Yokoi, Junji Haji, Satoshi Horioka
  • Patent number: 9200342
    Abstract: A hot-rolled steel sheet according to the present invention is a steel sheet containing a predetermined components, and satisfying O<S/Ca<0.8, N?14/48×Ti?“0” (zero) %. It is a high-strength hot-rolled steel sheet for a spiral pipe excellent in low-temperature toughness in which a pro-eutectoid ferrite fraction is 3% or more and 20% or less, and the other is a low-temperature transformation phase in a microstructure at a depth of a half thickness of a sheet thickness from a steel sheet surface, a number average crystal grain size of a whole of the microstructure is 2.5 ?m or less, an area average grain size is 9 ?m or less, a standard deviation of the area average grain size is 2.3 ?m or less, and a reflected X-ray intensity ratio {211}/{111} in a direction and in a {111} direction relative to a plane in parallel to the steel sheet surface at the depth of the half thickness of the sheet thickness from the steel sheet surface is 1.1 or more.
    Type: Grant
    Filed: June 30, 2011
    Date of Patent: December 1, 2015
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Tatsuo Yokoi, Hiroshi Abe, Osamu Yoshida, Yasuhiro Miyatani, Shinichi Araki, Osamu Kawano
  • Publication number: 20150315683
    Abstract: A hot-rolled steel sheet includes, as a chemical composition, by mass %, C: 0.030% to 0.10%, Mn: 0.5% to 2.5%, and Si+Al: 0.100% to 2.5%, in which the steel sheet has a microstructure including, by area fraction, ferrite: 80% or more, martensite: 3% to 15.0%, and pearlite: less than 3.0%, in which a number density of martensite having an equivalent circle diameter of 3 ?m or more at a position which is at a depth of ¼ of the steel sheet thickness from the surface of the steel sheet, is 5.0 pieces/10000 ?m2 or less, and the following Expression (I) is satisfied. R/DM2?1.00??Expression (1) Here, R is an average martensite interval (?m) defined by the following Expression (2), and DM is a martensite average diameter (?m). R={12.5×(?/6VM)0.5?(?)0.5}×DM??Expression (2) Here, VM is a martensite area fraction (%) and DM is the martensite average diameter (?m).
    Type: Application
    Filed: December 11, 2012
    Publication date: November 5, 2015
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Daisuke MAEDA, Osamu KAWANO, Junji HAJI, Fuminori TASAKI
  • Patent number: 9121079
    Abstract: On a cross section with a sheet width direction of a high-strength hot-rolled steel sheet set as a normal line, with regard to an inclusion having a major diameter of 3.0 ?m or more, a maximum of a major diameter/minor diameter ratio expressed by (a major diameter of the inclusion)/(a minor diameter of the inclusion) is 8.0 or less, and a sum total of a rolling direction length per 1 mm2 cross section of a predetermined inclusion group composed of plural inclusions each having a major diameter of 3.0 ?m or more and a predetermined extended inclusion having a length in a rolling direction of 30 ?m or more is 0.25 mm or less. The plural inclusions composing the predetermined inclusion group congregate in both the rolling direction and a direction perpendicular to the rolling direction 50 ?m or less apart from each other. The predetermined extended inclusion is spaced over 50 ?m apart from all the inclusions each having a major diameter of 3.
    Type: Grant
    Filed: March 9, 2011
    Date of Patent: September 1, 2015
    Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yuzo Takahashi, Junji Haji, Osamu Kawano
  • Publication number: 20140000766
    Abstract: The issue of the present invention is to provide a hot-rolled steel sheet with excellent press formability and method for producing the steel sheet, wherein the steel sheet has not only hole expandability but also stretch flanging workability by not assessing hole expandability for stretch flanging as conventional but an actual phenomena of side-bend elongation.
    Type: Application
    Filed: March 16, 2012
    Publication date: January 2, 2014
    Inventors: Daisuke Maeda, Osamu Kawano, Kazuya Otsuka
  • Publication number: 20140000769
    Abstract: A hot rolled steel sheet includes, as a chemical composition, at least one selected from Ti, REM, and Ca, and includes, as a metallographic structure, a ferrite as a primary phase, at least one of a martensite and a residual austenite as a secondary phase, and plural inclusions, wherein a total length in the rolling direction of both inclusion-cluster whose length in the rolling direction is 30 ?m or more and independent-inclusion whose length in the rolling direction is 30 ?m or more is 0 mm to 0.25 mm per 1 mm2.
    Type: Application
    Filed: March 16, 2012
    Publication date: January 2, 2014
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Yuzo Takahashi, Junji Haji, Osamu Kawano
  • Publication number: 20130142688
    Abstract: The present invention provides a high-strength steel sheet including: C: 0.03 to 0.25 mass %, Si: 0.1 to 2.0 mass %, Mn: 0.5 to 3.0 mass %, P: not more than 0.05 mass %, T.O: not more than 0.0050 mass %, S: 0.0001 to 0.01 mass %, N: 0.0005 to 0.01 mass %, acid-soluble Al: more than 0.01 mass %, Ca: 0.0005 to 0.0050 mass %, and a total of at least one element of Ce, La, Nd, and Pr: 0.001 to 0.01 mass %, with a balance including iron and inevitable impurities, in which the steel sheet contains a chemical component on a basis of mass that satisfies 0.7<100×([Ce]+[La]+[Nd]+[Pr])/[acid-soluble Al]?70 and 0.
    Type: Application
    Filed: February 23, 2012
    Publication date: June 6, 2013
    Inventors: Kenichi Yamamoto, Hideaki Yamamura, Yuzo Takahashi, Osamu Kawano, Kohsuke Kume, Junji Haji, Daisuki Maeda, Yoshihiro Suwa
  • Publication number: 20130092295
    Abstract: A hot-rolled steel sheet according to the present invention is a steel sheet containing a predetermined components, and satisfying O<S/Ca<0.8, N?14/48×Ti?“0” (zero) %. It is a high-strength hot-rolled steel sheet for a spiral pipe excellent in low-temperature toughness in which a pro-eutectoid ferrite fraction is 3% or more and 20% or less, and the other is a low-temperature transformation phase in a microstructure at a depth of a half thickness of a sheet thickness from a steel sheet surface, a number average crystal grain size of a whole of the microstructure is 2.5 ?m or less, an area average grain size is 9 ?m or less, a standard deviation of the area average grain size is 2.3 ?m or less, and a reflected X-ray intensity ratio {211}/{111} in a {211} direction and in a {111} direction relative to a plane in parallel to the steel sheet surface at the depth of the half thickness of the sheet thickness from the steel sheet surface is 1.1 or more.
    Type: Application
    Filed: June 30, 2011
    Publication date: April 18, 2013
    Inventors: Tatsuo Yokoi, Hiroshi Abe, Osamu Yoshida, Yasuhiro Miyatani, Shinichi Araki, Osamu Kawano
  • Publication number: 20130000791
    Abstract: On a cross section with a sheet width direction of a high-strength hot-rolled steel sheet set as a normal line, with regard to an inclusion having a major diameter of 3.0 ?m or more, a maximum of a major diameter/minor diameter ratio expressed by (a major diameter of the inclusion)/(a minor diameter of the inclusion) is 8.0 or less, and a sum total of a rolling direction length per 1 mm2 cross section of a predetermined inclusion group composed of plural inclusions each having a major diameter of 3.0 ?m or more and a predetermined extended inclusion having a length in a rolling direction of 30 ?m or more is 0.25 mm or less. The plural inclusions composing the predetermined inclusion group congregate in both the rolling direction and a direction perpendicular to the rolling direction 50 ?m or less apart from each other. The predetermined extended inclusion is spaced over 50 ?m apart from all the inclusions each having a major diameter of 3.
    Type: Application
    Filed: March 9, 2011
    Publication date: January 3, 2013
    Inventors: Yuzo Takahashi, Junji Haji, Osamu Kawano
  • Patent number: 7981224
    Abstract: The present invention provides a steel sheet excellent in both a balance between strength and elongation and a balance between strength and hole expandability, in other words, a multi-phase steel sheet having an excellent balance between strength and hole expandability. The present invention is a multi-phase steel sheet excellent in hole expandability characterized in that: the steel sheet contains, as chemical components in mass, C: 0.03 to 0.15%, P: not more than 0.010%, S: not more than 0.003%, and either one or both of Si and Al in a total amount of 0.5 to 4%, and one or more of Mn, Ni, Cr, Mo and Cu in a total amount of 0.
    Type: Grant
    Filed: December 18, 2003
    Date of Patent: July 19, 2011
    Assignee: Nippon Steel Corporation
    Inventors: Osamu Kawano, Takehiro Hoshino
  • Patent number: 7662243
    Abstract: An exemplary hot rolled steel sheet can included, in terms of percent by mass, C of 0.01 to 0.2%; Si of 0.01 to 2%; Mn of 0.1 to 2%; P of ?0.1%; S of ?0.03%; Al of 0.001 to 0.1%; N of ? 0.01%; and as a remainder, Fe and unavoidable impurities. For example, a microstructure can be substantially a homogeneous continuous-cooled microstructure, and an average grain size of the microstructure may be more than 8 ?m and 30 ?m or less. An exemplary method for manufacturing a hot rolled steel sheet can include subjecting a slab having the above composition to a rough rolling so as to obtain a rough rolled bar, subjecting the rough rolled bar to a finish rolling so as to obtain a rolled steel under conditions in which a finishing temperature is (Ar3 transformation point +50° C.) or more; and starting cooling the rolled steel after 0.5 seconds or more pass from the end of the finish rolling at a temperature of the Ar3 transformation point or more.
    Type: Grant
    Filed: September 2, 2004
    Date of Patent: February 16, 2010
    Assignee: Nippon Steel Corporation
    Inventors: Tatsuo Yokoi, Tetsuya Yamada, Osamu Kawano
  • Publication number: 20080202645
    Abstract: The present invention provides a steel sheet excellent in both a balance between strength and elongation and a balance between strength and hole expandability, in other words, a multi-phase steel sheet having an excellent balance between strength and hole expandability. The present invention is a multi-phase steel sheet excellent in hole expandability characterized in that: the steel sheet contains, as chemical components in mass, C: 0.03 to 0.15%, P: not more than 0.010%, S: not more than 0.003%, and either one or both of Si and Al in a total amount of 0.5 to 4%, and one or more of Mn, Ni, Cr, Mo and Cu in a total amount of 0.
    Type: Application
    Filed: April 22, 2008
    Publication date: August 28, 2008
    Applicant: Nippon Steel Corporation
    Inventors: Osamu Kawano, Takehiro Hoshino
  • Patent number: 7381478
    Abstract: An exemplary hot rolled steel sheet for processing can include, in terms of percent by mass, C of 0.01 to 0.2%; Si of 0.01 to 0.3%; Mn of 0.1 to 1.5%; P of ?0.1%; S of ?0.03%; Al of 0.001 to 0.1%; N of ?0.006%; and as a remainder, Fe and unavoidable impurities. The microstructure may include a main phase in the form of polygonal ferrite and a hard second phase, a volume fraction of the hard second phase is 3 to 20%, a hardness ratio (hardness of the hard second phase/hardness of the polygonal ferrite) is 1.5 to 6, and a grain size ratio (e.g., grain size of the polygonal ferrite/grain size of the hard second phase) is 1.5 or more.
    Type: Grant
    Filed: September 22, 2004
    Date of Patent: June 3, 2008
    Assignee: Nippon Steel Corporation
    Inventors: Tatsuo Yokoi, Tetsuya Yamada, Osamu Kawano
  • Publication number: 20070037006
    Abstract: An exemplary hot rolled steel sheet for processing can include, in terms of percent by mass, C of 0.01 to 0.2%; Si of 0.01 to 0.3%; Mn of 0.1 to 1.5%; P of ?0.1%; S of ?0.03%; Al of 0.001 to 0.1%; N of ?0.006%; and as a remainder, Fe and unavoidable impurities. The microstructure may include a main phase in the form of polygonal ferrite and a hard second phase, a volume fraction of the hard second phase is 3 to 20%, a hardness ratio (hardness of the hard second phase/hardness of the polygonal ferrite) is 1.5 to 6, and a grain size ratio (e.g., grain size of the polygonal ferrite/grain size of the hard second phase) is 1.5 or more.
    Type: Application
    Filed: September 22, 2004
    Publication date: February 15, 2007
    Inventors: Tatsuo Yokoi, Tetsuya Yamada, Osamu Kawano
  • Publication number: 20060266445
    Abstract: An exemplary hot rolled steel sheet can included, in terms of percent by mass, C of 0.01 to 0.2%; Si of 0.01 to 2%; Mn of 0.1 to 2%; P of ?0.1%; S of ?0.03%; Al of 0.001 to 0.1%; N of ?0.01%; and as a remainder, Fe and unavoidable impurities. For example, a microstructure can be substantially a homogeneous continuous-cooled microstructure, and an average grain size of the microstructure may be more than 8 mm and 30 mm or less. An exemplary method for manufacturing a hot rolled steel sheet can include subjecting a slab having the above composition to a rough rolling so as to obtain a rough rolled bar, subjecting the rough rolled bar to a finish rolling so as to obtain a rolled steel under conditions in which a finishing temperature is (Ar3 transformation point +50° C.) or more; and starting cooling the rolled steel after 0.5 seconds or more pass from the end of the finish rolling at a temperature of the Ar3 transformation point or more.
    Type: Application
    Filed: September 2, 2004
    Publication date: November 30, 2006
    Inventors: Tatsuo Yokoi, Tetsuya Yamada, Osamu Kawano