Patents by Inventor Osamu SAWAI

Osamu SAWAI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250257850
    Abstract: The hydrogen tank is manufactured more easily. The cap is formed by connecting the first cap structure and the second cap structure arranged in the circumferential direction, the first cap structure projections, the second cap structure has a recess, projections are deformed It is pushed into the recess.
    Type: Application
    Filed: January 22, 2025
    Publication date: August 14, 2025
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Osamu SAWAI, Tomoki NAKASHIMA, Yuki KAI, Masato YATSUKURA, Kohei KOYAMA, Yuki MATSUZAWA, Noriyoshi ASAHINA
  • Patent number: 12366327
    Abstract: A gas tank comprises: a liner including a cylindrical body part, and a dome part, provided at each opposite ends of the body part; and a reinforcing layer covering an outer periphery of the liner. The reinforcing layer includes: at least one first fiber layer including a first reinforced section provided on an outer periphery of the body part, the first reinforced section being formed by winding fibers in such a manner that the fibers are interlaced with each other; and at least one second fiber layer including a second reinforced section provided on the outer periphery of the body part, the second reinforced section being formed by winding fibers at an angle determined in advance relative to a center axis of the liner.
    Type: Grant
    Filed: May 16, 2023
    Date of Patent: July 22, 2025
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yuki Kai, Osamu Sawai
  • Publication number: 20250205992
    Abstract: A fiber structure includes a liner and a fiber-reinforced base member. The liner includes a cylindrical body portion, a dome portion, and a shoulder portion. The fiber-reinforced base member covers the liner from outside. The fiber-reinforced base member includes first yarns arranged such that yarn main axes extend in the axial direction, and second yarns arranged such that yarn main axes extend in a circumferential direction of the liner. The fiber-reinforced base member includes a first section covering at least a boundary between the body portion and the dome portion, and a second section that is a section excluding the first section. An average degree of interlacing between the first yarns and the second yarns is lower in the first section than in the second section.
    Type: Application
    Filed: March 8, 2023
    Publication date: June 26, 2025
    Applicants: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masaya EBINA, Osamu SAWAI
  • Patent number: 12247700
    Abstract: A method of filling a tank with hydrogen includes: a step of attaching a filling tank to a filling device; and a step of controlling hydrogen filling from the filling device to the filling tank based on a temperature sensor provided in a dummy tank.
    Type: Grant
    Filed: May 10, 2023
    Date of Patent: March 11, 2025
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Osamu Sawai, Chiaki Kataoka, Koji Sugiura, Tomoki Nakashima
  • Patent number: 12173850
    Abstract: The pressure vessel contains a fluid, such as a high pressure gas, therein. The metal dome and the metal dome are arranged in the longitudinal direction of the pressure vessel opposite each other with the pressure vessel interposed therebetween. The stay connects the metal dome and the metal dome. The stay is connected to the metal dome and the metal dome such that the distance between the metal dome and the metal dome can be varied.
    Type: Grant
    Filed: April 14, 2023
    Date of Patent: December 24, 2024
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tomoki Nakashima, Osamu Sawai, Koji Sugiura, Chiaki Kataoka
  • Publication number: 20240353071
    Abstract: A tank module, including: a first tank module portion including: plural first tanks disposed in parallel, and a first manifold disposed with an arrangement direction of the plural first tanks as a length direction, and enables flow of fluid between the plural first tanks; a second tank module portion disposed below the first tank module portion, the second tank module portion including: plural second tanks positioned below the plural first tanks, and disposed in parallel, and a second manifold positioned below the first manifold, disposed with an arrangement direction of the plural second tanks as a length direction, and enables flow of fluid between the plural second tanks; a joint portion coupled to the first and second manifold, enabling flow of fluid between the first and second manifold; and a bracket to which the first and second manifold are fixed, and integrating the first and second manifold.
    Type: Application
    Filed: March 11, 2024
    Publication date: October 24, 2024
    Inventors: Yuki KAI, Osamu SAWAI
  • Publication number: 20240337353
    Abstract: Among the connectors between the cartridge and the gas consumption device, one of the connectors has a plurality of positioning teeth protruding from the outer circumferential surface formed at intervals in the circumferential direction around the axis. A plurality of positioning grooves having groove widths corresponding to circumferential tooth widths of the positioning teeth are formed at intervals in the circumferential direction of the inner peripheral surface of the other connector. The inner peripheral surface of the other connector is further formed with a rotation groove in which the positioning teeth that have passed through the positioning groove rotate around the axis. A stopper is formed in the rotation groove to which one positioning tooth comes into contact so as to limit rotation of the cartridge at a predetermined rotation angle.
    Type: Application
    Filed: January 16, 2024
    Publication date: October 10, 2024
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tomoki NAKASHIMA, Osamu Sawai
  • Publication number: 20240266559
    Abstract: A vehicle including a fuel cell stack, a radiator for cooling coolant circulated in the fuel cell stack, a plurality of gas tanks filled with hydrogen to be supplied to the fuel cell stack, a manifold connecting openings of the plurality of gas tanks, and a cooling channel provided in the manifold for circulating coolant.
    Type: Application
    Filed: December 13, 2023
    Publication date: August 8, 2024
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tomoyuki KISHIDA, Kunihiro WASHINO, Osamu SAWAI
  • Patent number: 12031673
    Abstract: A method for manufacturing a tank unit includes performing a pressure resistance inspection on each of a plurality of high pressure tanks before connecting the high pressure tanks, and connecting a gas flow path to the high pressure tanks that have passed the pressure resistance inspection.
    Type: Grant
    Filed: September 14, 2022
    Date of Patent: July 9, 2024
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Chiaki Kataoka, Osamu Sawai
  • Patent number: 12013084
    Abstract: A high-pressure tank unit capable of securing the sealing property of a sealing member in the neck of the high-pressure tank. The tank unit includes a high-pressure tank and a connecting member connected to the high-pressure tank. The connecting member has an annular sealing member disposed between a liner and an insert portion and adapted to seal a housing space. The high-pressure tank has a tubular body disposed between the liner and reinforcing layer in a position facing the sealing member so as to surround the outer peripheral surface of the liner, the tubular body adapted to restrict radial deformation of the inner peripheral surface of the neck. The longitudinal modulus of the material along the circumferential direction of the tubular body is higher than each of the longitudinal moduli of the materials along the circumferential direction of the liner and reinforcing layer.
    Type: Grant
    Filed: July 11, 2022
    Date of Patent: June 18, 2024
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yuki Kai, Osamu Sawai
  • Patent number: 11933435
    Abstract: A high-pressure gas tank connection structure including: a tank main body; a tank side connector; a connection side connector; and a valve body, the valve body being provided further toward a deep side along the axial direction of the tank main body than the tank side connector, the valve body being urged toward the connection side connector, and, in a case in which the valve body is pushed by a distal end of the convex portion in a state in which the convex portion is joined with the concave portion, the valve body being opened from a closed state, and communicating the interior of the tank main body with the exterior to the tank main body.
    Type: Grant
    Filed: October 4, 2022
    Date of Patent: March 19, 2024
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Osamu Sawai
  • Publication number: 20240035623
    Abstract: A method of filling a tank with hydrogen includes: a step of attaching a filling tank to a filling device; and a step of controlling hydrogen filling from the filling device to the filling tank based on a temperature sensor provided in a dummy tank.
    Type: Application
    Filed: May 10, 2023
    Publication date: February 1, 2024
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Osamu SAWAI, Chiaki KATAOKA, Koji SUGIURA, Tomoki NAKASHIMA
  • Publication number: 20230408041
    Abstract: The pressure vessel contains a fluid, such as a high pressure gas, therein. The metal dome and the metal dome are arranged in the longitudinal direction of the pressure vessel opposite each other with the pressure vessel interposed therebetween. The stay connects the metal dome and the metal dome. The stay is connected to the metal dome and the metal dome such that the distance between the metal dome and the metal dome can be varied.
    Type: Application
    Filed: April 14, 2023
    Publication date: December 21, 2023
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tomoki NAKASHIMA, Osamu SAWAI, Koji SUGIURA, Chiaki KATAOKA
  • Publication number: 20230375133
    Abstract: A gas tank comprises: a liner including a cylindrical body part, and a dome part, provided at each opposite ends of the body part; and a reinforcing layer covering an outer periphery of the liner. The reinforcing layer includes: at least one first fiber layer including a first reinforced section provided on an outer periphery of the body part, the first reinforced section being formed by winding fibers in such a manner that the fibers are interlaced with each other; and at least one second fiber layer including a second reinforced section provided on the outer periphery of the body part, the second reinforced section being formed by winding fibers at an angle determined in advance relative to a center axis of the liner.
    Type: Application
    Filed: May 16, 2023
    Publication date: November 23, 2023
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yuki KAI, Osamu SAWAI
  • Patent number: 11701963
    Abstract: There is provided a high pressure container including a plurality of container bodies, each of the container bodies housing a fluid in a huh pressure state and being able to release the fluid through a release portion, (ii) opening section that is linked to the container bodies, and that opens at or above a predetermined opening temperature to release the fluid inside the container bodies, and (iii) a cover member that straddles the plurality of container bodies, that covers at least a portion of the plurality of container bodies, that is able to withstand a temperature of no less than the opening temperature, that is linked to the opening section, and that is capable of transmitting heat to the opening section.
    Type: Grant
    Filed: November 26, 2021
    Date of Patent: July 18, 2023
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Osamu Sawai
  • Patent number: 11635168
    Abstract: A high-pressure tank for storing a gas includes: a liner having a cylindrical opening; a reinforcing layer covering the liner; a mouthpiece including an external thread portion on an outer periphery thereof and externally fixed to the reinforcing layer covering the opening; a manifold including an inserted portion to be inserted into the opening so as to close the opening, an abutting surface configured to abut on an end face of the opening, and an internal thread portion on an inner periphery thereof to be screwed into the external thread portion of the mouthpiece; and a communicating path that allows the abutting surface of the manifold to communicate with an outside of the high-pressure tank.
    Type: Grant
    Filed: February 1, 2022
    Date of Patent: April 25, 2023
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Osamu Sawai, Yuki Kai
  • Publication number: 20230116802
    Abstract: A high-pressure gas tank connection structure including: a tank main body; a tank side connector; a connection side connector; and a valve body, the valve body being provided further toward a deep side along the axial direction of the tank main body than the tank side connector, the valve body being urged toward the connection side connector, and, in a case in which the valve body is pushed by a distal end of the convex portion in a state in which the convex portion is joined with the concave portion, the valve body being opened from a closed state, and communicating the interior of the tank main body with the exterior to the tank main body.
    Type: Application
    Filed: October 4, 2022
    Publication date: April 13, 2023
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Osamu SAWAI
  • Publication number: 20230103573
    Abstract: A method for manufacturing a tank unit includes performing a pressure resistance inspection on each of a plurality of high pressure tanks before connecting the high pressure tanks, and connecting a gas flow path to the high pressure tanks that have passed the pressure resistance inspection.
    Type: Application
    Filed: September 14, 2022
    Publication date: April 6, 2023
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Chiaki KATAOKA, Osamu SAWAI
  • Patent number: 11597166
    Abstract: A method of manufacturing a high-pressure tank includes: forming a vessel body including a body portion having a cylindrical shape, a domical portion having a hemispherical shape and provided at an end of the body portion, and a neck portion extending from the domical portion in an axial direction of the domical portion; winding fibers around an outer peripheral surface of the vessel body to form a plurality of fiber layers laminated in a radial direction of the vessel body; and placing, in a mold, the vessel body around which the fibers have been wound, and then injecting a resin onto the neck portion in an axial direction of the vessel body to impregnate the fibers with the resin.
    Type: Grant
    Filed: October 28, 2019
    Date of Patent: March 7, 2023
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Osamu Sawai, Soichiro Matsui
  • Publication number: 20230017919
    Abstract: A high-pressure tank unit capable of securing the sealing property of a sealing member in the neck of the high-pressure tank. The tank unit includes a high-pressure tank and a connecting member connected to the high-pressure tank. The connecting member has an annular sealing member disposed between a liner and an insert portion and adapted to seal a housing space. The high-pressure tank has a tubular body disposed between the liner and reinforcing layer in a position facing the sealing member so as to surround the outer peripheral surface of the liner, the tubular body adapted to restrict radial deformation of the inner peripheral surface of the neck. The longitudinal modulus of the material along the circumferential direction of the tubular body is higher than each of the longitudinal moduli of the materials along the circumferential direction of the liner and reinforcing layer.
    Type: Application
    Filed: July 11, 2022
    Publication date: January 19, 2023
    Inventors: Yuki KAI, Osamu SAWAI